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Old 12-06-2012, 07:04 PM
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Originally Posted by Young Performance
Depending on how the pistons and crank counterweight are cut, they may or may not clear the crank counterweights with a stock (6.135) length rod. Usually, they won't clear, so you need to go to a 6.385 or 6.535 rod with a 4.25" crank. You would also have a less than desirable rod angle(1.44) with a 6.135 rod and 4.25 crank. If you use the longer rod, then you will have to change the pistons because the compression height will not be correct. Most would use a 6.385 rod with the 4.25" crank.
Eddie
+1.

something to consider also. If your $hit's in good shape, and its power you seek, freshen it up, install some good headgaskets, a superchiller, a hyd roller cam, and up the boost a bit. If that doesnt sound like enough, sell those 256 blowers and bolt on some whipples, or 8-71s. You'll find more power there than just going up 35-40CI, for around the same money. Because at 540CI, your blowers will be smaller than they are now.

Last edited by MILD THUNDER; 12-06-2012 at 07:07 PM.
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Old 12-06-2012, 07:04 PM
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My Potter built 540 is the short deck block .030 over with the 4.25 crank and 6.385 rod, this is what most do so you are starting out with a fresh bore, the right pistons, and is a totally fresh short block.
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Old 12-06-2012, 08:07 PM
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Originally Posted by drivrswntd
Dead on and sounds like a Bob M build up. He did the 548 tall deck I got and cant wait for spring to get it in the boat and on the water
10-4 B.M. build, we talked today about piston selection for my motors, great guy and a wealth of knowledge.
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Old 12-06-2012, 08:29 PM
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Originally Posted by tunertech
pow
just make sure I out run Keegan when were done
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Old 12-06-2012, 09:41 PM
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Originally Posted by MILD THUNDER
+1.

something to consider also. If your $hit's in good shape, and its power you seek, freshen it up, install some good headgaskets, a superchiller, a hyd roller cam, and up the boost a bit. If that doesnt sound like enough, sell those 256 blowers and bolt on some whipples, or 8-71s. You'll find more power there than just going up 35-40CI, for around the same money. Because at 540CI, your blowers will be smaller than they are now.
I failed to inform that I already have upgraded the blower to an 871 littlefield and a whipple low pro cooler. The motor is out right now and my gears are turning. Maybe it is time to just upgrade the cam to a hyd roller...going to have everything inspected and make some decisions. Wouldn't mind going to some aluminum heads either.

Last edited by JRider; 12-07-2012 at 05:45 AM.
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Old 12-07-2012, 11:05 AM
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Some of the 575 cams had issues breaking, I know!
Go roller!
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Old 12-07-2012, 11:36 AM
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Originally Posted by JRider
I failed to inform that I already have upgraded the blower to an 871 littlefield and a whipple low pro cooler. The motor is out right now and my gears are turning. Maybe it is time to just upgrade the cam to a hyd roller...going to have everything inspected and make some decisions. Wouldn't mind going to some aluminum heads either.
Now your talking!
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Old 12-08-2012, 06:34 AM
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Old 12-08-2012, 07:05 AM
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Just a thought - if your 502 is running sell the long block and start over from scratch.
What's left of your old engine if you replace the crank, rods, pistons & heads?
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Old 12-08-2012, 08:35 AM
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Originally Posted by Mbam
Just a thought - if your 502 is running sell the long block and start over from scratch.
What's left of your old engine if you replace the crank, rods, pistons & heads?
Yeah, I am leaning towards utilizing the good components I have and deciding where to go based on what my fuel injection can give. One reason I would like to keep what I have is that people tend to like merc packages...and even though this will be very thin on Merc content it is still blue. I know Zuckerman upgraded a 575 and made some pretty respectable numbers. Assuming my bores only need honing, I will keep the pistons as they are JE/merc. The crank and Hbeam are manley/merc so I if they are good after inspection I will keep them.

The biggest decision I have to make is heads. I cannot go with raised exhaust port heads due to my hatch clearance with the etops. That limits my selection of heads. I considered going with the edelbrock marine heads due to cost and hatch clearance...OR I could have Valako port my stockers on the exhaust side. Any input in this catagory would be helpful. After choosing heads the cam is next.
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