Mercruiser mecahnical fuel pump question HP500
#11
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Joined: Oct 2005
Posts: 11,692
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From: Olmsted Falls,Ohio Marblehead,Oh
OK, the fluid is new, pumps were sitting for a bit before I put them on, only thing I didn't rule out was checking pick up, I blew in line had bubbles, but could still be a bad pick up, I think its fuel pump though, was fine then out of nowhere it was dropping pressure, was not rough out, filters good and clean/new lines not deteriorating, so I am looking at pump
#12
There was a thread about the company that makes the mechanical fuel pumps for Merc. I believe the company is Aeromotive and there was a pic of the Aeromotive pump in the thread and their retail was $65 versus Mercs $115+ on line. The new style pumps have a curved vent tube. I just went thru this. I ordered 2 Mercs from BAM and it turned out one had low pressure out of the box, had it replaced under warranty. PIA but at least I learned something for the future about the o.e. supplier and saving a few $. I searched for you but couldn't find the thread.
#14
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Joined: Feb 2012
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From: Chesapeake Bay
You could pull it off and take the bottom off and check the diaphragm. Could have deteriorated from sitting if the boat sat. Similar issues we just had on a scarab. Over 3500 one motor would lose fuel pressure. Dry rotted diaphragm was the culprit. Good luck
#15
#16
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Joined: Oct 2005
Posts: 11,692
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From: Olmsted Falls,Ohio Marblehead,Oh
#17
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From: Cheboygan, MI
The diaphragm deteriorates, so replacing the valves doesn't always fix the problem. I've looked at replacing parts from other pumps and the issue always comes down to how to replace the diaphragm. I just buy a new Merc pump and replace the whole thing, it's not worth the risk. I also added a fuel pressure gauge to keep an eye on it.
#19
The diaphragm deteriorates, so replacing the valves doesn't always fix the problem. I've looked at replacing parts from other pumps and the issue always comes down to how to replace the diaphragm. I just buy a new Merc pump and replace the whole thing, it's not worth the risk. I also added a fuel pressure gauge to keep an eye on it.


