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-   -   540 BBC running poorly (https://www.offshoreonly.com/forums/general-q/357283-540-bbc-running-poorly.html)

ancho 11-13-2018 12:35 PM


Originally Posted by Jim Diesel (Post 4658787)
Correct, the SSM and TRS boats had a booster electric fuel pump that ran when the engine would crank and as long as the oil pressure was over 20 PSI. The Electric pump sent fuel to the fuel filter/separator, then to the Mechanical fuel pump, and from there to the carb.

Thanks for that info - do you know if it was plumbed with any return line? Or was it just a series connection of tank - elec pump - mech pump - carb?

F-2 Speedy 11-13-2018 02:20 PM


Originally Posted by Jim Diesel (Post 4658787)
Correct, the SSM and TRS boats had a booster electric fuel pump that ran when the engine would crank and as long as the oil pressure was over 20 PSI. The Electric pump sent fuel to the fuel filter/separator, then to the Mechanical fuel pump, and from there to the carb.

pretty sure this is what Jims saying in the crude drawing I did........... but you have the output of the mech pump returning to the water filter fitting ?? then the second output from the water filter going to the carb ?? you're loosing pressure especially with all the 90* fitting in the lines..https://cimg2.ibsrv.net/gimg/www.off...fcea44caf6.jpg

ancho 11-13-2018 02:45 PM

My system has the electric pump drawing fuel from the tank, then sucking it through the filter, then into the electric pump, then under pressure, to the mechanical pump.

Baja Rooster 11-13-2018 02:53 PM

My Holley red pump wouldn’t even keep up with my stock 454 with mostly straight fittings. How well it would work in conjunction with mech pumps is above my pay grade. Those look like 3/8” fittings which seems marginal for a 540.

7-8# of pressure is good but that just means the flow into the carb can be a restriction at the needle seat, or however these carbs are built. You can have full pressure on the line and still suck a float bowl dry.

As near as I can tell someone stuck big power in this boat, probably got frustrated with not getting them to run well (didn’t upsize the supply side), and sold it?

ancho 11-13-2018 03:03 PM


Originally Posted by Baja Rooster (Post 4658813)
My Holley red pump wouldn’t even keep up with my stock 454 with mostly straight fittings. How well it would work in conjunction with mech pumps is above my pay grade. Those look like 3/8” fittings which seems marginal for a 540.

7-8# of pressure is good but that just means the flow into the carb can be a restriction at the needle seat, or however these carbs are built. You can have full pressure on the line and still suck a float bowl dry.

As near as I can tell someone stuck big power in this boat, probably got frustrated with not getting them to run well (didn’t upsize the supply side), and sold it?

Good question - and possible. Seller was not a boat guy, was paying the marina to work on everything, and I think he got tired of the process and wanted to get back into a project car.

Baja Rooster 11-13-2018 03:18 PM


Originally Posted by ancho (Post 4658815)
Good question - and possible. Seller was not a boat guy, was paying the marina to work on everything, and I think he got tired of the process and wanted to get back into a project car.

I had zero interest in becoming a boat mechanic and searched for the best in my area, and I really liked the guy, but just by the help of the OSO brain trust here I learned a ton and realized that he knew nothing other than replacing oem parts, which is fine for 99% of what rolled through his door. Most marinas will have the same level of talent at best, I imagine. It sounds like you’ll be in good hands now.

F-2 Speedy 11-13-2018 04:31 PM


Originally Posted by ancho (Post 4658811)
My system has the electric pump drawing fuel from the tank, then sucking it through the filter, then into the electric pump, then under pressure, to the mechanical pump.

are you saying there is two electric pumps and a mechanical pump

ancho 11-13-2018 04:39 PM


Originally Posted by F-2 Speedy (Post 4658830)
are you saying there is two electric pumps and a mechanical pump

No. Each side has a tank, then a filter, then the holley red electric pump, then a mechanical pump, then a carb.

F-2 Speedy 11-13-2018 04:41 PM

why is the output from the mech pump being returned to the filter head instead of going to the carb, the way its hooked up its doing nothing

ancho 11-13-2018 05:01 PM

I don't know. If the output of the mech pump was connected to the carb, then the Tee that is on the input side of the mech pump, would receive the output of the elec pump on one side, and then return to the tank on the other side. Would that make any more sense?


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