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Mercruiser Overheating (so am I)

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Old 03-27-2019 | 03:17 PM
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Originally Posted by AllDodge
To rule out the drive, could you swap the drives and see if the heat issue moves with the drive?
Hi - yeah, did think about doing the. The rotations are opposite, so would have to put them back, but I did consider. Thanks!
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Old 03-27-2019 | 03:22 PM
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Originally Posted by Bobbyyeah93
This may be a long shot but my neighbor had the same issue with his alpha set up, it ended up being a plastic tube that is inside the outdrive it melted and bent in the middle you couldn't tell until it was removed other than that Id look at corrosion where the hose comes off of the transom assembly they can corrode shut over time. You may want to remove the inlet hose coming off the drive to make sure the impeller is pumping water it may help you find the issue also be careful running it without water going into the drive the impellers can burn up quick. Wish you luck hope you figure it out
Hi - I checked the tubes and seals when I changed the impeller and all seemed OK. When I put a hose onto the pipe(s) in the lower leg (outdrive), and remove the hose to the thermo housing, water comes through the pipe OK - so the issue MUST be in the leg????
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Old 03-27-2019 | 04:16 PM
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Originally Posted by Gone Fishing
Hi - yeah, did think about doing the. The rotations are opposite, so would have to put them back, but I did consider. Thanks!
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Didn't think about that when posting, but you can still swap the drives for testing. Not going to hurt anything, just don't do it for days. You will need to swap the cable movements or just use F for R and vise versa. The top rotation remains the same and all shifting is done in the lower section
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Old 03-27-2019 | 04:41 PM
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Oh, could also just swap the props
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Old 03-27-2019 | 05:43 PM
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Originally Posted by AllDodge
Oh, could also just swap the props
no no no
that will ruin the standard rotation drive.
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Old 03-27-2019 | 06:03 PM
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Originally Posted by muc
no no no
that will ruin the standard rotation drive.
I'm wrong then because I do trust MUC
My research shows it wouldn't for testing, no hard runs, and he is overheating quick.
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Old 03-27-2019 | 06:21 PM
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When you replaced the impeller was there any chunks missing? They can make it into the motor if they come apart depending where the oil cooler is located i had over heating in one of my risers before because a piece of the impeller was stuck behind one of the ball check valves on the thermostat. I'd start pulling all cooling hoses and looking for issues, also try taking the block drains out if you can and maybe pulling the risers off (you'll need new gaskets though). Is this a through transom exhaust or through hull?
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Old 03-27-2019 | 07:30 PM
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Originally Posted by Gone Fishing
Thanks - the risers overeat at idle, so the bulletin isn't relevant. The plastic sleeve i the thermo housing was inserted correctly (I defo wouldn't make a mistake like that). It s design 2 (as posted).
No, the bulletin is still relevant. Because it talks about using a clear hose to watch for bubbles and flow.

Install a clear hose per the bulletin and install a second one in place of the hose hose that goes from the thermostat housing to the exhaust elbow, Run the engine and check for bubbles and flow.
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Old 03-27-2019 | 07:32 PM
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Originally Posted by Gone Fishing
JUST TO RECAP GUYS (as a lot of questions and referrals are about things I've already addressed)

"...risers getting very hot, very quickly". "...impeller is good as new". ".. replaced the 160 stat and gaskets!. "...replaced both risers with new". "...removed circulation pump and checked (OK)" "...removed and checked PS cooler (OK)". "...replaced exhaust flappers". I have now narrowed the problem down to being OUTSIDE the boat (leg). No water coming in the boat. I rigged up a hose direct to the thermo housing inlet from the leg and the engine runs fine, risers warm/cool and engine running at around 165-170 constant.
When you ran the hose direct to the thermostat housing did you also supply water to the impeller? They don't like running dry for even a few seconds.
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Old 03-28-2019 | 04:44 AM
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Originally Posted by Bobbyyeah93
When you replaced the impeller was there any chunks missing? They can make it into the motor if they come apart depending where the oil cooler is located i had over heating in one of my risers before because a piece of the impeller was stuck behind one of the ball check valves on the thermostat. I'd start pulling all cooling hoses and looking for issues, also try taking the block drains out if you can and maybe pulling the risers off (you'll need new gaskets though). Is this a through transom exhaust or through hull?
Please refer to my post, thanks.
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