500 EFI Loss of Power and Backfiring
#11
Check fuel pressure, if its good, stick a spare coil on and see if goes away, have injectors flowed/cleaned BUT they rarely act up hot, if still screwed up, buy a DUI or accell distributor module (part#9), they are as good or better than the merc at less cost plus your local autozone/advance auto prob has one on the shelf. Application is a 1988 to 1994 tbi Chevy truck w 5.7. Do NOT buy a standard or off brand brand module (like a duralast, JUNK). This spring I cleaned and flowed two sets of 500 efi injectors for a Michigan guy doing fresh builds, one ran similar to yours except it even broke up as soon as you put it under a load. He swapped ecms, coils, sensors etc motor to motor. In the end he changed that distributor module and problem disappeared . Ive seen them get hot and break up on my dyno too. The merc one has a # like 399 on it, almost everyone I seen screwed up was a cheap generic auto parts store one fwiw, Smitty
#13
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Joined: Nov 2004
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From: On A Dirt Floor
Check fuel pressure, if its good, stick a spare coil on and see if goes away, have injectors flowed/cleaned BUT they rarely act up hot, if still screwed up, buy a DUI or accell distributor module (part#9), they are as good or better than the merc at less cost plus your local autozone/advance auto prob has one on the shelf. Application is a 1988 to 1994 tbi Chevy truck w 5.7. Do NOT buy a standard or off brand brand module (like a duralast, JUNK). This spring I cleaned and flowed two sets of 500 efi injectors for a Michigan guy doing fresh builds, one ran similar to yours except it even broke up as soon as you put it under a load. He swapped ecms, coils, sensors etc motor to motor. In the end he changed that distributor module and problem disappeared . Ive seen them get hot and break up on my dyno too. The merc one has a # like 399 on it, almost everyone I seen screwed up was a cheap generic auto parts store one fwiw, Smitty
Will put that into old gray matter.

Oy, yes, re-read, tons of issues with aftermarket one's...all sorts of different issues, including cutting out at 3k+ rpm..... NAPA/Crapa, Durajunk, Standard Schit, BWD - big whoopy doo, etc, doh...
#16
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From: On A Dirt Floor
Kinda but not really weird per say. Common for electrical, especially ignition components that create heat like modules and coils. If you change a module use dedicated heat transfer compound like arctic circle or etc, and applied properly. Electric Fuel pumps can do this too.ie: run, get hot, not work. Then cool it down, run okay for a bit again.
#17
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Kinda but not really weird per say. Common for electrical, especially ignition components that create heat like modules and coils. If you change a module use dedicated heat transfer compound like arctic circle or etc, and applied properly. Electric Fuel pumps can do this too.ie: run, get hot, not work. Then cool it down, run okay for a bit again.




