525 EFI not starting gramlin
#1
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Joined: Dec 2005
Posts: 2,798
Likes: 13
From: Florida
525, EFI not starting, not turning over. No clicks, no sound at starter. Dash and instrument has power gauges are on. kill switch is checked. I swapped from port to strb. No difference. Changed the ignition switch, both sides good. Batterie good. Checked the shift cable, and the neutral sensor, swapped port to strbrd. Id does seem like the system is in gear, but NO. There is a relay at the "neutral spot" at the shifting cable next to the exhaust, I swapped them to from port to strbd. There got to be some relay somewhere prohibits starter to turn over. I didn't try top hotwire yet, never sure what wire to put where. HELP !!
THX
P
THX
P
#9
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Joined: Jun 2011
Posts: 2,169
Likes: 82
From: Henderson, KY
Check for an open fuse at the starter solenoid.
#31
https://www.mercruiserparts.com/bam/...31348/14370/20
#31
https://www.mercruiserparts.com/bam/...31348/14370/20
Last edited by ALL_IN!; 08-18-2020 at 09:22 AM.
#10
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Joined: Nov 2009
Posts: 4,198
Likes: 500
From: KY
Grab hold of the throttle handle, turn key to start and while doing so move the throttle a bit FWD/REV.
If starter does not engage
Go the rear of the motor and find the small square relays (4 each). One is slave for the starter, one is fuel pump and one is main power and forget what the other is. Also find the fuses which will be close by
If fuses are good
Find the relay with Yellow/Red wire. There should be 2 wires connecting, one small and one larger. The small one comes from the Key when its moved to start position. Place meter on the smaller Yel/Red contact and turn key to start, should see 12V
If starter does not engage
Go the rear of the motor and find the small square relays (4 each). One is slave for the starter, one is fuel pump and one is main power and forget what the other is. Also find the fuses which will be close by
If fuses are good
Find the relay with Yellow/Red wire. There should be 2 wires connecting, one small and one larger. The small one comes from the Key when its moved to start position. Place meter on the smaller Yel/Red contact and turn key to start, should see 12V



