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-   -   BBC 509cid tunnel ram efi build. (https://www.offshoreonly.com/forums/general-q/381984-bbc-509cid-tunnel-ram-efi-build.html)

JaniH 05-27-2024 03:00 PM

With milodon pan i cannot use the gm original main bolts, so i bought arp 135-5201 main bolts and found out that the arp bolts are 0.150" shorter compared to gm bolts, I quess this is not a problem? Arp only lists this kit for gen IV/gen V.

Tartilla 05-27-2024 10:19 PM


Originally Posted by JaniH (Post 4898182)
Heads are ready. ferrea 6000, int 30dg backcuts, new seats, bowl/short turn blend, good port had too high air speed @.600 and up, trimming the head bolt pump fixed the problem. 1=good port, 2=bad port, 3=exhaust no pipe, 4.5" bore adapter.


https://cimg2.ibsrv.net/gimg/www.off...85a78e85e8.png

The 0.400" loft is pretty good. Exhaust doesn't choke off at higher lift/flow. They should make some good power. What seats did you end up using?

JaniH 05-27-2024 11:09 PM


Originally Posted by Tartilla (Post 4899059)
The 0.400" loft is pretty good. Exhaust doesn't choke off at higher lift/flow. They should make some good power. What seats did you end up using?

Have to to ask about the seat angles. Quess that the 650-675hp might be possible. Now i try to decide what icl i instal the cam.

Tartilla 05-28-2024 02:34 AM


Originally Posted by JaniH (Post 4899060)
Have to to ask about the seat angles. Quess that the 650-675hp might be possible. Now i try to decide what icl i instal the cam.

My bad...was looking to see what metal style of seats you used. Powdered metal?

JaniH 05-28-2024 03:46 AM


Originally Posted by Tartilla (Post 4899063)
My bad...was looking to see what metal style of seats you used. Powdered metal?

Yes, powdered metal

JaniH 05-30-2024 03:00 PM

Starting to steer away from these arp bolts. How many threads should be engaged in the block? I know the old rule for depth is the thicknes of the bolt, but i am barely there with these.
https://cimg2.ibsrv.net/gimg/www.off...1bd359803b.jpg

Brad Christy 05-30-2024 04:15 PM


Originally Posted by JaniH (Post 4899263)
Starting to steer away from these arp bolts. How many threads should be engaged in the block? I know the old rule for depth is the thicknes of the bolt, but i am barely there with these.
https://cimg2.ibsrv.net/gimg/www.off...1bd359803b.jpg

Jani,

Conventional wisdom holds that 1-1/2 X thread diameter will achieve maximum thread strength. Personally, I like as much as I can get, and have designed parts with 2-1/2 to 3 X thread diameter, just to make myself feel better about them. I haven't the foggiest on head bolts, but I'd think you'd want considerably more thread engagement than single thread diameter.

Thanks. Brad.

Sporl Performance 05-31-2024 06:00 AM

Put studs in.

JaniH 05-31-2024 08:33 AM


Originally Posted by Sporl Performance (Post 4899284)
Put studs in.

Do i need to line hone the mains then?

sutphen 30 06-01-2024 08:33 AM


Originally Posted by JaniH (Post 4899297)
Do i need to line hone the mains then?

you should

JaniH 07-05-2024 04:32 AM

Injector rails done.
https://cimg5.ibsrv.net/gimg/www.off...9093c6c445.jpg
https://cimg7.ibsrv.net/gimg/www.off...e6f9cd74d4.jpg
https://cimg1.ibsrv.net/gimg/www.off...f8c4e8fc9c.jpg



JaniH 07-27-2024 10:51 AM

Intake almost ready and will be test fitted the last time during the next week. Got a nice set of johnsson 2126bbr lifters from Sporl performance, and currently checking the valvetrain geometry. I went with the shortest valves that was possible with the my 290cc floteks, 5.35" exh/ 5.32" int, and got perfect 040" sweep right in the center of the valve tip with 1.7 crane gold rockers. Isky 9005 spirngs 185/470lbs. Damn those 2.3" ferrea intake valves are heavy, 155g so going to use titanium retainers at intake side to get the weight closer to the exhaus valve, wich is 135g.
https://cimg3.ibsrv.net/gimg/www.off...fc04edb345.jpg

https://cimg8.ibsrv.net/gimg/www.off...03f8d04bd7.jpg
https://cimg9.ibsrv.net/gimg/www.off...5526efd234.jpg

Rookie 07-27-2024 09:50 PM

No cam sync? Just crank trigger?
Can you run sequential with just crank trigger?

JaniH 07-28-2024 02:40 AM


Originally Posted by Rookie (Post 4904272)
No cam sync? Just crank trigger?
Can you run sequential with just crank trigger?

Only 36-1 crank trigger, sequential fuel / wasted spark ignition. Sequential ignition needs cam trigger. At first i was thinking to use the tb distributor as cam trigger, and run sequential ign, but i dont know if need the sequential ignition that much.

Rookie 07-28-2024 06:37 PM


Originally Posted by JaniH (Post 4904280)
Only 36-1 crank trigger, sequential fuel / wasted spark ignition. Sequential ignition needs cam trigger. At first i was thinking to use the tb distributor as cam trigger, and run sequential ign, but i dont know if need the sequential ignition that much.

https://www.eficonnection.com/home/p...nd-bbc-engines

JaniH 07-30-2024 04:44 AM

Made solid dummy lifter from a old sbc hyd lifter, i can adjust the seat height with washers.
https://cimg0.ibsrv.net/gimg/www.off...0f49606aae.jpg

JaniH 08-18-2024 01:57 PM

Some progress for a long time. Plenum to intake alignemet was horrible wich is now corrected.

Going to give final touch for the plenum port entrys tomorrow and intake is ready.
Also timed the cam and set the icl to 108. The cam is 240/245 @050, 301/306 @006", 114lsa, 0.665/0.665 lift. I may advance the cam 2 degrees more 106icl before the first dyno pull, and then set the icl to 110 and see how it effects the powerband.


https://cimg6.ibsrv.net/gimg/www.off...7849d0f499.jpg
https://cimg4.ibsrv.net/gimg/www.off...0d30706907.jpg
https://cimg5.ibsrv.net/gimg/www.off...0a30326955.jpg
https://cimg7.ibsrv.net/gimg/www.off...1a909e9adc.jpg
https://cimg9.ibsrv.net/gimg/www.off...8d91940e0f.jpg
https://cimg5.ibsrv.net/gimg/www.off...18bf81beb.jpeg
https://cimg8.ibsrv.net/gimg/www.off...16bf03292.jpeg

added alignemet pins for plenum before port matching
https://cimg5.ibsrv.net/gimg/www.off...2d9df49e00.jpg


JaniH 08-19-2024 10:17 AM


Originally Posted by Rookie (Post 4904272)
No cam sync? Just crank trigger?
Can you run sequential with just crank trigger?

What a moron i am, ofcourse i need cam trigger for the squential injection. Dont know what i was thinking.

snapmorgan 08-19-2024 12:31 PM

You can batch fire it and never know the difference unless there is a problem with air distribution where you would need to tune each cylinder.

JaniH 09-15-2024 02:02 AM


Originally Posted by snapmorgan (Post 4906396)
You can batch fire it and never know the difference unless there is a problem with air distribution where you would need to tune each cylinder.

I want to keep it sequential, exactly for that reason.

JaniH 09-15-2024 02:16 AM

This project seems to be never ending battle. The oil pan kickout is so wide that there is no chance to make the merc raw water pump to fit. I knew i need some kind of mine starter motor, but i tought the pump would fitt. Wonder how the johnsson F6B-9 crank mount pump would work?

https://cimg8.ibsrv.net/gimg/www.off...c58ae36e71.jpg


sutphen 30 09-15-2024 09:54 AM

make a bracket to kick it out what you need.

JaniH 02-10-2025 11:38 AM

Engine is running, 2 weeks to dyno test. First pulls with big tube headers and 10 lambda, then with wet stainless marine manifolds. Are you guys using Sealant with the sm riser gaskets? What sparkplugs i should use? I have ngk bkr6e now installed.

madflavors26 02-10-2025 12:00 PM

Shouldn't have to seal the gaskets as long as the surface is in good shape.

JaniH 02-23-2025 06:17 AM

Engine made 665hp @6000rpm, 854nm @5100rpm. Will post the dyno sheet later.

sutphen 30 02-23-2025 09:59 AM

623lbs of tq,,very nice,,is that a jones cam?

JaniH 02-23-2025 10:53 AM


Originally Posted by sutphen 30 (Post 4920760)
623lbs of tq,,very nice,,is that a jones cam?

Ron Sporll 240/245, 647/647, 114. Hyd roller. Johnsson 2126 lifters.

JaniH 02-23-2025 11:00 AM

Sae j1349 corrected power. 32dg timing. There is still vacum at max rpm, maybe the flame arrestors are restricting the air flow. 2 1000cfm throttle bodies wide open :D
https://cimg9.ibsrv.net/gimg/www.off...05b2b9d24f.jpg

sutphen 30 02-23-2025 01:28 PM

bump that timing to 34°

Brad Christy 02-24-2025 09:31 AM


Originally Posted by JaniH (Post 4920767)
Sae j1349 corrected power. 32dg timing. There is still vacum at max rpm, maybe the flame arrestors are restricting the air flow. 2 1000cfm throttle bodies wide open :D
https://cimg9.ibsrv.net/gimg/www.off...05b2b9d24f.jpg

Guys,

For my education, you would prop this boat to run WOT at a 56-5700 RPM, correct?

Thanks. Brad.

JaniH 02-24-2025 09:46 AM


Originally Posted by Brad Christy (Post 4920821)
Guys,

For my education, you would prop this boat to run WOT at a 56-5700 RPM, correct?

Thanks. Brad.

Thats what i tought too Brad. Here is my old engine in the same graph, there you can see better where the torque starts to fall
https://cimg8.ibsrv.net/gimg/www.off...bef36ae83c.jpg
.

Tartilla 02-25-2025 05:24 PM

Very respectable numbers. I saw in earlier posts you were looking to have 6000rpm rev limiter?

Expect to prop max rpm around 5800 ish?

Did you manage to test beyond 6k rpm to see where the power curve turns down?

Generally, longer exh duration maintains peak power curve and flattens it out. Good for marine looking to prop to that broad curve.

The Flotex 290s really worked out for you. Pardon if ypu mentioned it...but was the dyno sheet with the Stainless Marine exh manifolds on?

Did you have any BSFC #s to speak to your i take manifold mod benefits etc?

Thanks for sharing the build and results.

JaniH 02-26-2025 11:46 AM


Originally Posted by Tartilla (Post 4920956)
Very respectable numbers. I saw in earlier posts you were looking to have 6000rpm rev limiter?

Expect to prop max rpm around 5800 ish?

Did you manage to test beyond 6k rpm to see where the power curve turns down?

Generally, longer exh duration maintains peak power curve and flattens it out. Good for marine looking to prop to that broad curve.

The Flotex 290s really worked out for you. Pardon if ypu mentioned it...but was the dyno sheet with the Stainless Marine exh manifolds on?

Did you have any BSFC #s to speak to your i take manifold mod benefits etc?

Thanks for sharing the build and results.

We did not pull past 6000rpm, it was still climing a lil at 6000rpm put not much. What i really regret is i did not add more timing, only 32 degrees in the best pull. The exhaust used in dyno was headers with stupidly large primary diameter, and mufflers. And yes i want to limit the engine to 6000rpm, I have just a roller rockers with arp studs, no gridle, the 2.3" intake valve is heavy.

JaniH 07-07-2025 01:31 PM

What you guys think about my timing curve? This is the one we used in the best dyno pull. We did not test anything else. Just increased the max from 28dg to 32dg in 2dg steps. From 30 to 32 made 18hp more.
https://cimg1.ibsrv.net/gimg/www.off...30e58ce6c.jpeg

madmax2 07-19-2025 07:59 PM

What software or website are you using to compare cams? (i'm newbie can't quote post)







madmax2 07-19-2025 08:01 PM

nice work doing a carb tunnel ram intake to efi.

JaniH 07-21-2025 03:55 AM


Originally Posted by madmax2 (Post 4930761)
What software or website are you using to compare cams? (i'm newbie can't quote post)

https://mgispeedware.com/camshaft-calculator/

JaniH 07-21-2025 03:33 PM

First testdrive done. Carefullly keeping eye for oil pressure, coolant temp, afr readings, etc. Engine felt powerfull but was way too rich, 10,7 all over the powerband below 5000rpm. Next day we started cutting some fuel, setting it to a 12,4 afr. Felt some missfiring or something now and then so i tought to remove the spark plugs and check what is going on, found that the cyl 6 spark plug thread was black all the way, not sure if it felt loose when removing it but there is nothing else that comes to my mind that could cause this, also there was half point difference in afr readings between cylinder bank 1 and 2. The plugs are ngk bkr6e.
https://cimg9.ibsrv.net/gimg/www.off...a6ca5b503.jpeg

F-2 Speedy 07-21-2025 04:18 PM

Heat range #6 is hot, why are you running those ?.........did the washer get crushed

JaniH 07-21-2025 04:46 PM


Originally Posted by F-2 Speedy (Post 4930907)
Heat range #6 is hot, why are you running those ?.........did the washer get crushed

maybe step up to a bkr7e, anyhow the rest of 7 plugs looked like this, only few thread is colored.
https://cimg2.ibsrv.net/gimg/www.off...a62c2e0a2.jpeg


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