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-   -   We hurt the 496.... (https://www.offshoreonly.com/forums/general-q/383381-we-hurt-496-a.html)

sutphen 30 05-14-2025 08:19 AM

yup,the battery is bad,,start probing,start at the slave solenoid and see if the voltage is on the yell/red wire.you could jump the starter and see if it spins.if you have to hit it w/ a hammer,,its bad.lol

Brad Christy 05-14-2025 08:28 AM


Originally Posted by Brad Christy (Post 4926179)
Guys,

Heard from the builder. We're all good there. He asked the same questions. I got to the shop this morning, enlisting the help of my son, and got to probing....

The first thing was to verify battery voltage. I discovered the 29 series Walmart EverStart battery (my newest one) is only showing ~11.8v after only 3-4 days off charge, not connected to anything. Bad battery?

After swapping to the other battery, fresh off the tender, I've got almost 13v to the starter main lug, and I've got the same current to the solenoid lug when we hit the key. But no starter activity. Bad starter? I have no idea how old it is. It very well could be original '02.

Thanks. Brad.

Delete

Brad Christy 05-14-2025 08:30 AM


Originally Posted by Brad Christy (Post 4926179)
Guys,

Heard from the builder. We're all good there. He asked the same questions. I got to the shop this morning, enlisting the help of my son, and got to probing....

The first thing was to verify battery voltage. I discovered the 29 series Walmart EverStart battery (my newest one) is only showing ~11.8v after only 3-4 days off charge, not connected to anything. Bad battery?

After swapping to the other battery, fresh off the tender, I've got almost 13v to the starter main lug, and I've got the same current to the solenoid lug when we hit the key. But no starter activity. Bad starter? I have no idea how old it is. It very well could be original '02.

Thanks. Brad.


Originally Posted by sutphen 30 (Post 4926180)
yup,the battery is bad,,start probing,start at the slave solenoid and see if the voltage is on the yell/red wire.you could jump the starter and see if it spins.if you have to hit it w/ a hammer,,its bad.lol

Sutphen,

Honestly, I thought the older 27 series battery would be the one to go bad first. I've even got a 29 series battery tray waiting for the new battery. Looks like it'll have to keep waiting.

Thanks. Brad.

Ryanw10 05-14-2025 08:40 AM

Do you know what is clicking, is it just the relay, or both the relay and the starter?

Brad Christy 05-14-2025 09:14 AM


Originally Posted by Ryanw10 (Post 4926183)
Do you know what is clicking, is it just the relay, or both the relay and the starter?

Ryan,

Near as I can tell, just the slave relay. I can definitely feel it click. The starter solenoid, not so much.

Thanks. Brad.

sutphen 30 05-14-2025 09:27 AM


Originally Posted by Brad Christy (Post 4926186)
Ryan,

Near as I can tell, just the slave relay. I can definitely feel it click. The starter solenoid, not so much.

Thanks. Brad.

well,just jump the slave,see if the starter works.

Brad Christy 05-14-2025 09:29 AM


Originally Posted by sutphen 30 (Post 4926189)
well,just jump the slave,see if the starter works.

Sutphen,

I’m getting full switched current to the solenoid lug of the starter. Pretty sure the slave relay is working properly.

Thanks. Brad.

Tartilla 05-14-2025 10:53 AM

If the starter solenoid is getting power from the relay, then it's likely the culprit.


Brad Christy 05-14-2025 11:09 AM


Originally Posted by Tartilla (Post 4926196)
If the starter solenoid is getting power from the relay, then it's likely the culprit.

Tartilla,

Can the solenoid be changed individually from the starter, or does the whole thing gotta go?

Thanks. Brad.

Ryanw10 05-14-2025 11:11 AM


Originally Posted by Brad Christy (Post 4926197)
Tartilla,

Can the solenoid be changed individually from the starter, or does the whole thing gotta go?

Thanks. Brad.

There should be a separate relay not attached to the starter
https://cimg0.ibsrv.net/gimg/www.off...5a249465fb.jpg


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