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Rough Running ZZ502

Old 05-30-2025 | 10:11 AM
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Originally Posted by Steve H
I suspect I'm getting a miss from each bank—at least, that's how it feels. It's hard to test by pulling plug wires because the exhaust exits below the waterline at idle, causing a lot of bubbles to smack the bottom of the boat. This makes it difficult to tell whether the sound is just water turbulence or an actual engine miss.
So how do you know there is a problem at all??

Pulling plug wires is your #1 troubleshooting process for this type of problem. Eliminating a poor combustion event and offending cyl.

Otherwise, engine stethescopes or even Doc stethescopes work well to isolate and home in on problem locations.
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Old 05-30-2025 | 10:30 AM
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What are you running for spring pressures? The ZZ502 factory rollers don't like a lot of seat pressure. Anything at or above 150# can cause issues.

From your description, it sounds like a collapsed lifter that never recovered. But you set the lash @ 1/2 turn with no noticable issues.

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Old 05-30-2025 | 02:09 PM
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Originally Posted by Tartilla
These were factory assembled plug wires? Or custom assembled??
Thanks
Sierra Marine Wires Both Engines. They were installed new with engines

Originally Posted by Tartilla
So how do you know there is a problem at all??
Pulling plug wires is your #1 troubleshooting process for this type of problem. Eliminating a poor combustion event and offending cyl.
Otherwise, engine stethescopes or even Doc stethescopes work well to isolate and home in on problem locations.
I think it is a random missfire @ idle, then turns into a hard miss when getting on plane, then runs perfect over 1500 RPM

Originally Posted by Tartilla
What are you running for spring pressures? The ZZ502 factory rollers don't like a lot of seat pressure. Anything at or above 150# can cause issues.
From your description, it sounds like a collapsed lifter that never recovered. But you set the lash @ 1/2 turn with no noticable issues.
I don't remember pressures. AFR used specs provided by Teague Marine to match their springs to Teagues cams


Thanks for the replies!!!!
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Old 05-30-2025 | 03:43 PM
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Originally Posted by Steve H
Sierra Marine Wires Both Engines. They were installed new with engines



I think it is a random missfire @ idle, then turns into a hard miss when getting on plane, then runs perfect over 1500 RPM



I don't remember pressures. AFR used specs provided by Teague Marine to match their springs to Teagues cams


Thanks for the replies!!!!
Check...so you're not running the stock ZZ502 roller cam?

Inside the box of prescribed use, the GM roller lifters were relatively reliable.

The AFR 265 BBC Heads baseline Hyd Roll springs start at 175lb seat. PAC-1940 469/in rate. Puts it around 430lbs for a 0.550" lift.

As you mentioned, Teague may have spec'd the springs, to a more suitable rate for their cam.


***ZZ502 springs setup for 140lb seat for crate eng.

Last edited by Tartilla; 05-30-2025 at 03:50 PM.
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Old 05-30-2025 | 03:53 PM
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Originally Posted by Tartilla
These were factory assembled plug wires? Or custom assembled??

Thanks
the ones I was dealing with were assembled by MSD so mark down another MSD failure to add to everything else they are screwing up lately.
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Old 05-30-2025 | 04:11 PM
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Steve H, what ECM's are you running...... so this engine has never ran well ?
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Old 05-30-2025 | 04:39 PM
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No, this engine has never ran well. Running Holley HP ECUs. I forgot to mention above that I did swap ECUs with no change in port engine.
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Old 05-30-2025 | 06:33 PM
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Originally Posted by Steve H
No, this engine has never ran well. Running Holley HP ECUs. I forgot to mention above that I did swap ECUs with no change in port engine.
What brand distributor are you running ? Have you pulled it and inspected the drive teeth? Had a similar situation years ago with an engine
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Old 05-30-2025 | 08:59 PM
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have you pulled the plugs right after the mis?almost sounds like reversion.sure you don't have any exhaust leaks?
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Old 05-31-2025 | 12:34 AM
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Sounds like a vac leak to me. Maybe an "internal vac leak"??
Could connect a vac gauge to verify.
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