Making a new Plexiglass hatch
#1
I finally got around to making my new hatch. Total cost $58.
Acrylic cut to my dimensions 20"x26"x3/8"(5 free cuts) and shipped to my door off of ebay $49 and a roll of limo tint from the auto store $9.
Old broken hatch


New Acrylic arrived

Practice bends with the extra cut pieces they shipped to me. I needed to see how close I could get with the torch and how much heat I had to use. Notice the corner on the RH side did not get enough heat and is sharp.
Acrylic cut to my dimensions 20"x26"x3/8"(5 free cuts) and shipped to my door off of ebay $49 and a roll of limo tint from the auto store $9.
Old broken hatch


New Acrylic arrived

Practice bends with the extra cut pieces they shipped to me. I needed to see how close I could get with the torch and how much heat I had to use. Notice the corner on the RH side did not get enough heat and is sharp.
Last edited by Rookie; 06-22-2010 at 07:24 AM.
#5
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Joined: May 2009
Posts: 3,895
Likes: 124
From: Chicago, IL; Onekama, MI
That looks great! I need to do the same for my Formula. The hatch is broken. $58 sounds like a great deal. So is that Acrylic? I called a local glass shop and they told me they couldn't bend Acrylic (or maybe it was lexan) and I had to use plexi. I was quoted $135 plus $10 per hole.
#6
That looks great! I need to do the same for my Formula. The hatch is broken. $58 sounds like a great deal. So is that Acrylic? I called a local glass shop and they told me they couldn't bend Acrylic (or maybe it was lexan) and I had to use plexi. I was quoted $135 plus $10 per hole.
Acrylic is more UV stable than Polycarbonate and when heated and bent Acrylic will not bubble like Polycarb. If I did it over depending on price, I would try to get the smoked acrylic.
Here is where I got the Acrylic from he did not have a large enough piece in smoke when I ordered mine. Also he was giving 5 free cuts
http://stores.ebay.com/popdisplays
You can also just paint the underside instead of tinting if you don't mind not seeing through the top of the hatch.
I was also quoted $128+ for someone to make one for me.
Last edited by Rookie; 05-23-2010 at 11:44 PM.
#9
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Joined: May 2010
Posts: 15
Likes: 0
#10
Looks great! Any chance you could email that to me? I'm going to make a new hatch myself and cnc engrave the logo. My email is [email protected] Thanks











