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How to put a Notch in a Flat Deck

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Old 02-14-2013 | 10:11 AM
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Default How to put a Notch in a Flat Deck

Well call me crazy , but I just cut a big hole in my boat that floated perfectly well. As I am putting No. 5 drives on the boat and changing the drive.height. Boat experts far smarter than I suggested a notch would be the way to go as I am not putting extension boxes at this time .
So here are a few pictures of the piece Hull I have removed ( I will give someone a good deal it on it if you are looking to fill in a notch LOL) , the hole I created and the lay up of the notch insert
Attached Thumbnails How to put a Notch in a Flat Deck-img-20130213-00148.jpg   How to put a Notch in a Flat Deck-img-20130213-00149.jpg   How to put a Notch in a Flat Deck-img-20130213-00152.jpg  


Last edited by Rick G; 02-14-2013 at 10:27 AM.
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Old 02-14-2013 | 10:28 AM
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I have done some crazy stuff, but I think this one takes the cake. Good Luck!
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Old 02-14-2013 | 10:36 AM
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Look for posts from ridefast77 or sonic forum. He did similar project.
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Old 02-14-2013 | 12:53 PM
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That is one of the wilder projects I've seen on here.

Other than that one guy in our area that is completely re-doing a boat that 99.999999999999999999999999999999999999999999999% would have left for flower and small tree duty
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Old 02-14-2013 | 12:56 PM
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Kudos to you, either for your mad skills or giant balls
Either way, neat project, will be watching.
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Old 02-14-2013 | 01:05 PM
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For my sake alot of both I hope . Either way I am upgrading my swiming skills just in case.
RG.
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Old 02-14-2013 | 01:16 PM
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All kidding aside it will not be as difficult as it looks . the 2 hard parts are cutting the initial opening and glassing the underside of the notch . The quality of the materials today given proper appilcation make the process alot easier than in the past and the odds of success are near perfect . The new resins bond like steel and the fact that I will tie the notch insert to the center and outside stringers should limit the possiblity of failure . I will continue post pics as I go along , it is amazing how much preplanning was involed for what I thought was a simple fiberglass insert.
Rick G.

Last edited by Rick G; 02-14-2013 at 01:34 PM.
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Old 02-14-2013 | 01:54 PM
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Keep us posted with lots of pics cool project
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Old 02-14-2013 | 03:09 PM
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Originally Posted by Rick G
All kidding aside it will not be as difficult as it looks . the 2 hard parts are cutting the initial opening and glassing the underside of the notch . The quality of the materials today given proper appilcation make the process alot easier than in the past and the odds of success are near perfect . The new resins bond like steel and the fact that I will tie the notch insert to the center and outside stringers should limit the possiblity of failure . I will continue post pics as I go along , it is amazing how much preplanning was involed for what I thought was a simple fiberglass insert.
Rick G.
Your going to be very suprised how hard it is, cutting the hull like that is a big mistake, it will never be the same structurally, good luck
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Old 02-14-2013 | 05:49 PM
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Orion I surely hope you are wrong about the structural integrety. Phil at Lipship marine certainly didn't share your concern as he has done this modification on more than one occassion . Given the bonding materials today I am hoping that the structure will the same if not better . Hulls are repaired successfully on routine basis these days I hope mine falls into that category . Besides there is no turning back I already cut the hole.

RG.

Last edited by Rick G; 02-14-2013 at 05:55 PM.
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