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Merc engine start/control help

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Old 01-05-2016 | 06:37 PM
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Default Merc engine start/control help

I have merc 502's in my boat and the port engine will not turn over as I think the automatic shutoff thinks that the throttle lever is in gear which it isnt.
The cables are a little stiff which I think could be messing with it. but no matter how much I move it around and mess with it when i turn the key it wont even turn over the starter motor and the alarm goes off. Can anyone help me
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Old 01-11-2016 | 07:18 PM
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Does the boat have lanyards on the key switch if it does check those.
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Old 01-11-2016 | 07:21 PM
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Push the neutral detent switch in and try it
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Old 01-11-2016 | 07:27 PM
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Check starter solenoid the one on the top of engine that looks like the ones on trim pump
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Old 01-12-2016 | 01:31 AM
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The Neutral Safety Switch should be part of the shifter assembly. It can easily be bypassed for testing if needed.
What controls do you have?????

It could also be a problem with the kill switch.
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Old 01-12-2016 | 11:58 AM
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to be safe remove the plugs and give it a try,if it still won,t crank you just ruled out the possability of hydro lock.
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Old 01-12-2016 | 12:01 PM
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Originally Posted by Clustergear
Check starter solenoid the one on the top of engine that looks like the ones on trim pump
good idea,many people have replaced a starter motor only to find that it was the slave solenoid.
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Old 01-12-2016 | 08:51 PM
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Start with the basics and make sure your prop spins ( are completely in neutral gear then try to start the engine ) if no go move on to - how about a bad slave soleniod or a bad starter. Can your hand / wrench turn the engine over at the crank ?

I'll throw one out there that messed this boat owner up for a while until I looked at it - a completely 100 % locked up water circ pump and after about 20 or so tries of him trying to spin (start) the engine over - he broke the starter.

Not saying this is your problem but you can never rule anything out when it comes to boats

Last edited by BUP; 01-12-2016 at 08:53 PM.
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