Intermittent fuel pump on mpi
#1
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Joined: May 2017
Posts: 6
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From: Harrison Twp Michigan
My port engine is not firing the fuel pump when I turn on the ignition intermittently. The engine cranks but won’t start when this happens. When it does fire the pump, it starts and runs fine. Anyone here have a similar experience? Wondering what the fix might be- relay or new pump? Any tips would be appreciated it’s an 02 454 mag Mercruiser. Thanks!
#2
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Joined: Jul 2011
Posts: 9,594
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From: Ft. Worth TX
would have to post your engine serial number one reason Mercruiser did not have any new 454 in 2002. The 6,2 - 377 and the 8..1 - 496 - replaced it in 2001 along with the 502 --- ( black production side ) .
Last edited by BUP; 09-27-2018 at 10:39 PM.
#6
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Joined: Jan 2004
Posts: 23
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From: LOTO / St. Louis
I just had this issue on my 502 MPI. Marina replaced the main power relay ($40 - easy to get to on top of the motor). Thought that fixed it until I took it out - hit a good sized cruiser wake and motor shut off. Turns out if was a 10 or 15 amp fuse (forget which) that had a fractional break in it (fuse was in the same area as the main power relay). Both items are super easy to check.
#7
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Joined: Nov 2009
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I just had this issue on my 502 MPI. Marina replaced the main power relay ($40 - easy to get to on top of the motor). Thought that fixed it until I took it out - hit a good sized cruiser wake and motor shut off. Turns out if was a 10 or 15 amp fuse (forget which) that had a fractional break in it (fuse was in the same area as the main power relay). Both items are super easy to check.
#8
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Joined: Jul 2015
Posts: 1,201
Likes: 89
From: Atlantic Southeast
Check fuse holder also for corrosion and tightness of the fuse itself in the holder. Also check the power wires into the VST if you have one as well as the harness connector for it. If it winds up being the fuel pump in the VST, sourcing one here is much less expensive than OE the last time I looked ($80) https://speedncustommarine.com/




