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Old 04-19-2011 | 10:16 PM
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Originally Posted by Westcoast
BAD TO THE BONE

Buy it...Much cooler than a boat
If they turn down my offer I just might.
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Old 04-19-2011 | 10:21 PM
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Originally Posted by SDFever
It wasn't climbing in the sand. This is another known problem with these over-priced pos's..

You should have listened to Cat and bought a dodge!
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Old 04-19-2011 | 11:32 PM
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Infamous 'pump rub'. I thought it was only on the transfer cases in the diesel's, but its been awhile since I looked into it...
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Old 04-20-2011 | 05:52 AM
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My 01 with the 8.1 had it at 75K! Was under warranty Luckliy Lots of towing of the 29 Outlaw that I had at the time.
Towing in 4 WD from LOTO to Joplin once PROBABLY didnt help.
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Old 04-20-2011 | 06:54 AM
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Originally Posted by SDFever
It wasn't climbing in the sand. This is another known problem with these over-priced pos's..

If you got to go into the case for repair and want true "4 wheel" drive replace the front differential with an auto locker. Second duramax I have had one installed in. No more of the tire with the least amount of traction being the only tire to pull when stuck. From the factory, at best you get "3 wheel drive". That hacks me, of course I haven't had the pin hole to get hacked over yet!
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Old 04-20-2011 | 02:59 PM
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http://www.adaptacase.com/BRNY.html

http://www.truckforums.com/forum/che...ump-rub-12339/
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Old 04-20-2011 | 04:32 PM
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Hi guys, ive been lurking here for some time and finally decided to jump in.
I had a 2000 Silverado that developed the infamous hole in the transfer case at around 170K miles. I didn't want to replace the casing so this is what I did.
First, I cleaned the area with laquer thinner and sanded down so the aluminum was very clean.
Second, don't laugh, I used a generous amount of 3M 5200 sealant on the area and let it dry for 3 days before driving it.
I finally sold the truck almost 2 years ago. At the time I sold it the truck had 275K on it and it hadn't leaked a drop of fluid since.
I still see it from time to time around my home town.
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Old 04-20-2011 | 07:55 PM
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SdFever...your in luck! I just opened a fresh tube of 5200!
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Old 04-20-2011 | 08:02 PM
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Originally Posted by lg260ss
Hi guys, ive been lurking here for some time and finally decided to jump in.
I had a 2000 Silverado that developed the infamous hole in the transfer case at around 170K miles. I didn't want to replace the casing so this is what I did.
First, I cleaned the area with laquer thinner and sanded down so the aluminum was very clean.
Second, don't laugh, I used a generous amount of 3M 5200 sealant on the area and let it dry for 3 days before driving it.
I finally sold the truck almost 2 years ago. At the time I sold it the truck had 275K on it and it hadn't leaked a drop of fluid since.
I still see it from time to time around my home town.
Well, since the case is actually magnesium alloy and not aluminum, I'd tend to soak it with acetone a couple times and "sweat" the surface with a heat gun.

Then, JB Weld should work fine but you have to do it from the inside to properly fix it.

It's awesome that 5200 worked for you but I don't think I'll go that route. It is a cool story to hear that you sold it running with 275 on it. These things are junk - all of them.

It's sad that you see as many TSB's and recalls on something that cost so much. I'll never buy another new pickup. Chevy lost me for good and I'm sure that they will never miss me or my little budget but none-the-less...
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Old 04-20-2011 | 08:04 PM
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Originally Posted by Westcoast
SdFever...your in luck! I just opened a fresh tube of 5200!
Save it for your rotted transom you troll !!

p:
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