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Old 03-01-2009 | 06:20 PM
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Got the two 454 long blocks sold this weekend. Took the valve covers off the "good" engine to find a roller rocker had fallen off. Its a small wonder I even made it home on that engine.

Couln't thank Matt enough for helping me tow the boat to the fiberglass shop. They should have the fiberglass fixed within a week and then I can get started on the paint.

Pic of the running 454 on the way to the buyer before we took it apart. 502's will probobly look about the same, minus the dirt.
Attached Thumbnails 28 Brave OSO Project-truckin2-large-.jpg   28 Brave OSO Project-truckin3-large-.jpg  
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Old 03-02-2009 | 05:45 PM
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I'm also looking for a mercruiser combination sea pump/fuel pump assembly. This would have come off a carbed 502, including a 500HP. Any help would be greatly appreciated. Parts can be new or used. I just need to find a pair.
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Old 03-04-2009 | 10:17 PM
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Looking good. VV
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Old 03-05-2009 | 08:54 AM
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I would pull a few od the thru hull fittings and check for moisture. If the transom is solid just repair the areas. Looks like the gel cracked from being thick.
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Old 03-08-2009 | 01:43 PM
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Originally Posted by TexomaPowerboater
Better pics of the repair areas.....

The one close to the bulk head is the worst. You can see the crack goes all the way up and back to the corner of the hatch opening. This is the starboard side of the engine bulkhead.
I’m just getting caught up on things. Although I have never seen this happen before, the "cracks" in these photos are not cracks. The bonding tape (fiberglass cut into strips and used to bond hull to deck) looks like it has delaminated in these areas. Simple fix; grind back the delaminated area and re-glass. The areas under the transom assembly's and at the bulkhead are maybe not as easy to fix because of the tight corners you will have to work in. A die grinder with a not too aggressive carbide bit will help. Although not structural in nature as you would think of a stringer or bulkhead, these rails serve as a stiffener for the largely unreinforced panel under each engine and will move (normal) as evidenced by the cracks at the transom and bulkhead ends of this rail. Again, grind these areas well and lay a fair amount of glass including woven being careful not to pool the resin or make the patch too wet.

It doesn’t help you at this point but on my newer boats I remedied this issue by going through the bulkhead on the forward side and terminating at the transom on a downward 45 degree angle therefore never actually meeting the transom except at the very bottom. This eliminated that cracking and improved bilge water flow.

Andy, again, if I can ever help just give me a call. 786-586-0450
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Old 03-08-2009 | 09:00 PM
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Originally Posted by Eric Froberg
I’m just getting caught up on things. Although I have never seen this happen before, the "cracks" in these photos are not cracks. The bonding tape (fiberglass cut into strips and used to bond hull to deck) looks like it has delaminated in these areas. Simple fix; grind back the delaminated area and re-glass. The areas under the transom assembly's and at the bulkhead are maybe not as easy to fix because of the tight corners you will have to work in. A die grinder with a not too aggressive carbide bit will help. Although not structural in nature as you would think of a stringer or bulkhead, these rails serve as a stiffener for the largely unreinforced panel under each engine and will move (normal) as evidenced by the cracks at the transom and bulkhead ends of this rail. Again, grind these areas well and lay a fair amount of glass including woven being careful not to pool the resin or make the patch too wet.

It doesn’t help you at this point but on my newer boats I remedied this issue by going through the bulkhead on the forward side and terminating at the transom on a downward 45 degree angle therefore never actually meeting the transom except at the very bottom. This eliminated that cracking and improved bilge water flow.

Andy, again, if I can ever help just give me a call. 786-586-0450
THANKYOU for chiming in Eric, and for the contact info. You are always a wealth of information on all Apache's, especially the 28. I did have some professional fiberglass guys do the work. They said about the same thing you did. They still have to sand it down and gel-coat it, but here are some pics.
Attached Thumbnails 28 Brave OSO Project-bulkhead-fix2-large-.jpg   28 Brave OSO Project-bulkhead-fix-large-.jpg   28 Brave OSO Project-starboard-bilge-vents-fix-large-.jpg  

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Old 03-08-2009 | 09:03 PM
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Stringers. Can't figure out why that port side transom assembly keep leaking drive oil. Anybody have any ideas?
Attached Thumbnails 28 Brave OSO Project-port-stringer-fix-large-.jpg   28 Brave OSO Project-starboard-stringer-fix-large-.jpg  
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Old 03-08-2009 | 09:07 PM
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Bilge pump mounts. The gelcoat was cracking around the square wood that was glassed in for the bilge pumps. Really wasn't as bad as the repairs look.
Attached Thumbnails 28 Brave OSO Project-bilge-pump-mount-fix-large-.jpg   28 Brave OSO Project-bilge-pump-mount-fix2-large-.jpg  

Last edited by TexomaPowerboater; 03-08-2009 at 09:13 PM.
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Old 03-08-2009 | 09:11 PM
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Got my 502's this weekend. I'm stoked, feel like it's starting to come together.

Lake was beautiful today. Spent all day on the front porch cleaning parts.
Attached Thumbnails 28 Brave OSO Project-502s-large-.jpg   28 Brave OSO Project-502s-2-large-.jpg   28 Brave OSO Project-cleaning-parts-large-.jpg  

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Old 03-08-2009 | 09:15 PM
  #170  
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Nice work. It will be worth it in the end. I love the view from the porch, would keep me moving also.
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