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The Re-Birth of an Apache Scout

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Old 01-21-2012 | 11:41 PM
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After the Superbowl, I conned a friend to help set in the cockpit part I cut out to get to the stringers. Seeing this in place was a great achievement. It really felt like I rounded the corner. Unfortunately, we were still getting a lot of snow. I had to give up a day to dig out the driveway...
Attached Thumbnails The Re-Birth of an Apache Scout-2-11-2011-002.1.jpg   The Re-Birth of an Apache Scout-2-11-2011-005.1.jpg   The Re-Birth of an Apache Scout-2-11-2011-007.1.jpg  

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Old 01-21-2012 | 11:43 PM
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Here is the cockpit in place...
Attached Thumbnails The Re-Birth of an Apache Scout-2-11-2011-009.1.jpg   The Re-Birth of an Apache Scout-2-11-2011-010.1.jpg   The Re-Birth of an Apache Scout-2-11-2011-011.1.jpg  

The Re-Birth of an Apache Scout-2-11-2011-012.1.jpg   The Re-Birth of an Apache Scout-2-11-2011-015.1.jpg  
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Old 01-21-2012 | 11:46 PM
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The first image shows how the results of the mold sagging when filling in the outboard cut out... I wasn't happy about that but kind of was regrouping on the next steps to take..
Attached Thumbnails The Re-Birth of an Apache Scout-2-11-2011-013.1.jpg   The Re-Birth of an Apache Scout-2-11-2011-014.1.jpg   The Re-Birth of an Apache Scout-2-11-2011-017.1.jpg  

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Old 01-21-2012 | 11:47 PM
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As you can see I was pretty happy... I took alot of pictures of it at this step..
Attached Thumbnails The Re-Birth of an Apache Scout-2-11-2011-019.1.jpg   The Re-Birth of an Apache Scout-2-11-2011-020.1.jpg   The Re-Birth of an Apache Scout-2-11-2011-021.1.jpg  

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Old 01-21-2012 | 11:52 PM
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Jr,

Those burred out stress cracks look pretty deep. Would you not need a little glass fiber in there or do just fill it all in with epoxy filler?...........I know epoxy (west system) doesn't come cheap........check out www.aeromarineproducts.com I here good things about it. I've been using systems three @ $127 for the 1-1/2 gal. set...............Aero is $85........what havee you been paying?
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Old 01-21-2012 | 11:53 PM
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Once the cockpit was fitted to be re glassed in, I had to make sure the removable floor would fit back in. With much amazement, it was good to go.. The next step was to glass it in. I believe I glassed in 3 layers in on the bottom, then filler, and then 3 layers of glass on top. It was pretty straightforward.
Attached Thumbnails The Re-Birth of an Apache Scout-2-11-2011-023.1.jpg   The Re-Birth of an Apache Scout-2-11-2011-025.1.jpg   The Re-Birth of an Apache Scout-2-11-2011-027.1.jpg  

The Re-Birth of an Apache Scout-2-11-2011-029.1.jpg  
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Old 01-21-2012 | 11:58 PM
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Originally Posted by scippy
Jr,

Those burred out stress cracks look pretty deep. Would you not need a little glass fiber in there or do just fill it all in with epoxy filler?...........I know epoxy (west system) doesn't come cheap........check out www.aeromarineproducts.com I here good things about it. I've been using systems three @ $127 for the 1-1/2 gal. set...............Aero is $85........what havee you been paying?
Yeah, up in the corners I did go pretty deep but, thats how far the crack propagated. You may be right on needing to add some glass fibers. To be honest, I just filled in with epoxy.... Will they crack again... Only time will tell.. As for Epoxy, I went with what most recommended on this site to use, U.S. Composites. It was Allot better priced the West Systems

http://www.uscomposites.com/epoxy.html
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Old 01-22-2012 | 12:00 AM
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Jr,

Everything looks great!....you've become the proverbial "glass man".....I presume you going with a bracket since the well is no longer.
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Old 01-22-2012 | 12:01 AM
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Some more pics of glassing the seam.........
Attached Thumbnails The Re-Birth of an Apache Scout-2-11-2011-030.1.jpg   The Re-Birth of an Apache Scout-2-11-2011-031.1.jpg   The Re-Birth of an Apache Scout-2-11-2011-032.1.jpg  

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Old 01-22-2012 | 12:06 AM
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Didn't realize us composites has the best price all around....probably kiill me with shipping though, but worth the try.......thanks
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