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J-Bonz 05-22-2011 07:56 PM

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The stringer was fitted and ready to be glassed in. Unfortunately I left the camera at home a few weekends and did not take any pics. Ang and I got it glassed in and and I made a template for the starboard stringer. I cut the boards out and my Pops came up that weekend to visit and to help bond them together. We had a good time! He was happy to see the progress in person.

J-Bonz 05-22-2011 07:59 PM

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With the stinger bonded together, It was time to cut out the existing one. At this time I also cut out the two bulkheads that held the gas tank in. Once cut out, It was back to the joys of grinding...

J-Bonz 05-22-2011 08:00 PM

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I finally got the grinding done and was happy to know I was closer to having the 2 out 4 stringers replaced...

J-Bonz 05-22-2011 08:03 PM

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After the inside was all ground down. The next following week I spent fitting the stringer in. I was happy I broke down and purchased a planer. That definitely speeded up the process. Once fitted, Ang came out to help bond the stinger in. The next day while the filler was still tacky we glassed it in..

J-Bonz 05-22-2011 08:04 PM

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To keep the stinger in placed I made some braces. To keep the stinger level and the braces tight, I used wood door shims from the local Menards.

J-Bonz 05-22-2011 08:11 PM

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FYI, Working with the bonding filler I used the West Systems sticks and many of the techniques presented in there books.. I found the braces to work good. It just made it interesting getting out from under the deck. I felt like Twister, Left hand on yellow......

J-Bonz 05-22-2011 08:13 PM

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The next day we got back and put 3 layers of 1700 biax in. Not to many pics, didnt have time...

J-Bonz 05-22-2011 08:22 PM

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After the stringer was installed it was time to replace the bulkheads that hold the gas tank in. Since the inside was prepped already, all I had to do was cut, fit, bond, and glass them in. Again, I left the camera at home for a good amount of the following work. I used the same processes as I did with the stringers. Once installed I decided to tackle the last two stringers at the same time. Winter was coming and I wanted to speed it up. I made a template of one of the stringers and used it to cut all the pieces. I bonded them up using to layers of 1/2" ply. In between them, just like the transom, I used one layer of1300 biax and made sure to stagger the joints. I did all the bonding while the shop was clean still from installing the stringers & bulkheads. Once bonded, I then cut out the old and prepared for the new.

J-Bonz 05-22-2011 08:23 PM

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A few more...

J-Bonz 05-22-2011 08:28 PM

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Fully bonded in....


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