Why are headers so expensive?
#41
#42
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Joined: Aug 2010
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I've got two pairs of old E tops on our Fountain that have worked flawlessly since new back in the late 90's. I never overheated them, made sure they had the CORRECT water flow when rigged, drain them when not in use and pickle them in the winter. Most people don't do this I know and when you mistreat your equipment it doesn't last as long.
#44
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From: Taunton Ma
#45
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Joined: May 2013
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From: Long Island, NY
Thanks for the information. I also called CMI and they advise 3 things kill headers in this order. 1. Salt water, 2. Heat, 3. Vibration. That the average life is 12 years (apparently longer on fresh water only boats), and that the port header is the side most likely to fail because of heat - it gets the hottest seawater (last pass through heat exchanger). The new headers do not have the bypass hose which increases water flow by 20%, thus less heat. Now I want easy installation so which ones to get - Merc Headers (which are built by CMI) or the Gen X replacements which may be cheaper and possibly better (or not) Any experience here? thx again
I pressure test every 10-15 hours with this...
[ATTACH=CONFIG]528237[/ATTACH]
The tester consists of a pressure regulator, 1/4" ball valve and pressure gauge and a bunch of fittings to get it all together. First, I block off the water inlet and outlet with 1" rubber furniture stoppers and hose clamps. I hook one end of the tester to an air compressor and the other end to the 3/4" fitting on the header. Then I open the small blue drain plug and let some air in to purge any remaining water in the headers so they're empty for the test. Next, I set the regulator to 60 psi, open the valve to fill the header with air, close the valve, then monitor the gauge to see if there is any loss in pressure. It really works great and will tell you if you have any leaks before they really bite you. It's easy, safe and you can do it pretty regularly without taking the headers off. It's basically a leakdown test for your headers..
#46
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Joined: Nov 2004
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From: On A Dirt Floor
Note: The exhaust bolt patterns on the heads are not the same as the standard GM. Precision drill & tap gigs are provided to match the original GM exhaust head bolt patterns. For more information, please consult with our application sales representative.
#47
2 gallons of antifreeze with 3 gallons of water in a 5 gallon pickle bucket. Run motors till hot, switch hose to draw out of pickle bucket, pull through until the buckets almost empty and shut down. I drain off whats sitting in the headers and the blocks and the heat makes a nice vapor that coats everything. Works great. I do this if the boats going to sit more than a few weeks and for sure when laying up over the winter.
Salt water left behind in a hot motor is probably the single worse thing you can do to your headers other than overheating them.
Salt water left behind in a hot motor is probably the single worse thing you can do to your headers other than overheating them.
#48
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From: Taunton Ma
#50
Gotta side with Tank on this one. Their name is on the headers, it's their product, otherwise it should have been built for Merc with the Merc name on the pipes if CMI had issues with the design. That design cost many people big bucks to fix, time out of the boat, and a large measure of hassle. It's not like it's a broken $50 part, this is serious stuff. And regarding their squabbles with Merc, they shouldn't have to drag the customer into their design issues with their client, that should have been settled between the two parties and the problems worked out before shipping a questionable product.





