525s ?
#12
Registered
Joined: Mar 2005
Posts: 3,927
Likes: 2
From: Montgomery, Texas
Another problem with the 525's is the rod bolts. When they give way, it takes the short block with it. The rod bolts were changed later, but your 04 will have the old ones like my 05 did. Also, the head gaskets suck in the early 525's. Basically your opportunity for failures are rod bolts, head gaskets, springs, and headers. Other then that, they are great
That said, there are a ton of guys out there with 500+ hours on older 525's. I just wasn't one of them...
That said, there are a ton of guys out there with 500+ hours on older 525's. I just wasn't one of them...Also, a clean T525 boat at 60k is a great deal!
#13
Registered
Joined: Mar 2005
Posts: 3,927
Likes: 2
From: Montgomery, Texas
#15
Registered

Joined: Oct 2007
Posts: 1,465
Likes: 210
From: Grand Haven, MI
I spent 12k on top end refresh last year for 2 motors. That's on the the high side but I have all the best parts available, not merc stuff. That's everything, springs, lifters, valves, rockers. Yours may not need everything but mine are ready for whipples. 525's are great motors, if your worried about headers just make the sale contingent on pressure checking them. They're very easy to check
#16
Registered

Joined: Oct 2007
Posts: 1,465
Likes: 210
From: Grand Haven, MI
I had a conversation this week with a guy that just spent 82k rebuilding a pair of 525s and XRs....I said for 82k he file have gotten brand new 520s and new drives with 2 years of warranty! He said like everything, if he knew the total cost going in he would have done things differently! I suspect he thought he would do it cheaper but once it got rolling it was a case of, we'll change this and the bill kept escalating.
#17
Registered

Joined: Jun 2005
Posts: 11,903
Likes: 1,140
I wasn't sure if he was bragging about the 82K but when I said you could have had T-N-T install brand new motors/drives/assemblies with 2 yrs of factory warranty for less than 82K he clammed up quick. I wouldn't have spent that on rebuilt anything.
#18
Registered
Joined: Mar 2005
Posts: 3,927
Likes: 2
From: Montgomery, Texas
#19
Registered
Joined: Mar 2005
Posts: 3,927
Likes: 2
From: Montgomery, Texas
I read about it from one of Eddie Young's posts before I purchased my boat. I think he has seen around 15 break in his time. That may sound like a lot, but I'd guess he does 30+ 525's a year (I have no idea) so that is only 5%+/- over ten years. That said, mercury used a cheaper rod bolt in the early years (say pre 07) which will snap off at the head of the bolt. Next thing you know you have the bottom half of the rod through your oil pan which sucked

---look in front of starterhttps://www.dropbox.com/sc/5awtzfkcn...lghTNL9IyvC2Ba
Then I realized my mercury blue engines are more expensive then my old mercury black ones..
#20
Registered

Joined: Jun 2010
Posts: 1,119
Likes: 2
From: Central IL / Green Bay, WI
Threads like this make it pretty obvious...to me at least...why boats with Verados are getting so popular.
I'm bummed out after just reading some of your guys' experiences with 525s....and I didn't have to foot the bill!
I'm bummed out after just reading some of your guys' experiences with 525s....and I didn't have to foot the bill!


