Go Back  Offshoreonly.com > General Discussion > General Boating Discussion
Your best trick to remove blue plastic plug when both ears broken >

Your best trick to remove blue plastic plug when both ears broken

Notices
General Boating Discussion

Your best trick to remove blue plastic plug when both ears broken

Thread Tools
 
Old 10-13-2018 | 09:04 PM
  #1  
jeff32's Avatar
Thread Starter
Registered
20 Year Member
 
Joined: Jun 2004
Posts: 8,216
Likes: 572
From: St-Hyacinthe, quebec, canada
Default Your best trick to remove blue plastic plug when both ears broken

of course it sometimes happens! But first time for me! Those blue plug screwing into the bottom of a cooler, i removed the other no problem but this one must have been dry from heat and i broke the 2 ears. Of course it is one underneath the fuel cooler at the bottom of front of engine, so no need to say you can not see it, and can not either have a lot of room or enough room to use a vice grip... so i had no success removing it. What are your best tricks to take it off? Besides having to remove the engine of course! I was thinking i could try drilling a hole thru it, big enough to slide in a nail or something to be able to unscrew it, that is of course of i can reach there with a drill since i dont have much room for a simple vice grip!
pleasure of winterizing i guess!

thanks ro share for who have been there before and found a way!
jeff32 is offline  
Reply
Old 10-13-2018 | 09:07 PM
  #2  
Keytime's Avatar
Gold Member
15 Year Member
Gold Member
 
Joined: Jun 2007
Posts: 2,897
Likes: 5
From: Derby, KS
Default

EZ Out
Keytime is offline  
Reply
Old 10-13-2018 | 09:16 PM
  #3  
Registered
15 Year Member
 
Joined: Apr 2006
Posts: 10,042
Likes: 712
From: Toledo Oh
Default

I have used an ez out before, also got one out with a screw driver when the entire head twisted off. They are plastic so they arent in there all that tight
phragle is offline  
Reply
Old 10-13-2018 | 09:58 PM
  #4  
US1 Fountain's Avatar
Ginger or Mary Ann?
25 Year Member
Charter Member
 
Joined: Oct 2000
Posts: 11,030
Likes: 9
From: L
Default

I've had good luck heating up an old screw driver with a torch and melting the tip into the remains of the drain plug and unscrewing. Got in the habit of just replacing those plugs every so often because they seem to get brittle. Noticed last week my marine had a jar of them on the counter now that winterizing season is upon us.
__________________
Some people are like Slinkies - Not really good for anything, but they
bring a smile to your face when pushed down the stairs.
US1 Fountain is offline  
Reply
Old 10-14-2018 | 01:20 AM
  #5  
BUP
Banned
 
Joined: Jul 2011
Posts: 9,594
Likes: 45
From: Ft. Worth TX
Default

the centers are hollow - very easy to get out with an ezy out or screw driver or even needle nose vise grips - use one side of the end of the needle nose vice grips and the jaw section grabs the plug up thru the center - then screw out or break it out.

Sometimes just breaking it apart - it falls right out. Always replace them and the O rings every 2 to 5 years max. If you over heat your engine ever - replace at that time. I prob have at least 200 of them and even the brass style but only 25 of those on hand.

Last edited by BUP; 10-14-2018 at 01:23 AM.
BUP is offline  
Reply
Old 10-14-2018 | 08:18 AM
  #6  
Registered
 
Joined: Oct 2005
Posts: 5,825
Likes: 612
From: Clarkston, Michigan
Default

I removed one with a screwdriver on the water once. It had broke off and squirted water into boat while engine running. I found a non-critical bolt and used it as a temporary plug. Now I carry spare plugs.
thirdchildhood is offline  
Reply
Old 10-14-2018 | 08:46 AM
  #7  
Registered
15 Year Member
 
Joined: Nov 2009
Posts: 4,197
Likes: 500
From: KY
Default

Replace them with the Hardin marine SS type. Only issue I had with the Hardin is installing in the plastic fittings on the exhaust manifolds, just cannot get them to screw in straight. Had no issue installing in the brass fittings
AllDodge is offline  
Reply
Old 10-14-2018 | 09:58 AM
  #8  
BUP
Banned
 
Joined: Jul 2011
Posts: 9,594
Likes: 45
From: Ft. Worth TX
Default

Originally Posted by AllDodge
Replace them with the Hardin marine SS type. Only issue I had with the Hardin is installing in the plastic fittings on the exhaust manifolds, just cannot get them to screw in straight. Had no issue installing in the brass fittings
S.S. drain plugs - Disimilar metals down the road not such a good idea because of possible promoting corrosion and if going into cast iron or even in brass - the threads are harder inwhich can jack the cast iron or brass threads up.
BUP is offline  
Reply
Old 10-14-2018 | 10:32 AM
  #9  
Registered
15 Year Member
 
Joined: Nov 2009
Posts: 4,197
Likes: 500
From: KY
Default

Originally Posted by BUP
S.S. drain plugs - Disimilar metals down the road not such a good idea because of possible promoting corrosion and if going into cast iron or even in brass - the threads are harder inwhich can jack the cast iron or brass threads up.
All GM blocks I've found come with brass adapters with plugs or blue plastic plugs)
Galvanic corrosion
Brass and cast Iron is considerably increased (OEM)

Stainless and Cast Iron has a marginal increase (Not being used)
Stainless and Brass has a marginal increase (Hardin Plug)



​​​​​​​Also these are finger tight and not being installed with a wrench so don't see how the normal person would damage the threads
AllDodge is offline  
Reply
Old 10-14-2018 | 11:08 AM
  #10  
BUP
Banned
 
Joined: Jul 2011
Posts: 9,594
Likes: 45
From: Ft. Worth TX
Default

you can cross thread by hand. lets take the cast iron V 6 intake manifold. It has a brass water drain plug in the front of it to drain the water out - its the exact same brass drain plug the transom uses. Some people change them out to SS drain plugs for the V 6 cast iron intake drain hole --- have no idea why -- they are so hard and or next to impossible to get out compared to the brass drain plug over time. This is not a one case only issue.

Why do you think the Bravo 3 becomes more corroded than any other Merc drive ? The extra SS prop. There is different types of SS and some will promote corrosion because of the disimilar contents. I have less issues with brass drain plugs than any other drain plug. Keep in mind the brass drain plugs have been used since 1950 s in I/O s. The reason for the plastic drain plug is because its a throw away item and Merc sells more by far. Merc and Sierra are the only 2 places who sell them for Merc apps.

Next why is the core plugs aka freeze plugs in the block itself Brass ? because they hold up over time. I have yet to see a SS core plug.
BUP is offline  
Reply


Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service

Copyright © 2026 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.