45' Wellcraft Excalibur - Need input on Drive and Engine upgrade ideas
#11
Registered

Joined: Oct 2012
Posts: 2,239
Likes: 541
Sonic30ss how is your conversion coming along. Post some photos. And as you have stated, excellent boat that loves 40+mph. I could get bravo 3 XR drives to live for about 50 hrs before the load on the drives would wear the gears to the point of failure. Then ultimately put ARNESON 7m'S on the boat with real big power. Boat was excellent with Arnesons. https://www.youtube.com/watch?v=NmhE9uvbMX4
#12
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Joined: Jun 2011
Posts: 70
Likes: 20
From: Chesapeake Bay, MD
I had the 47. It had 496 Ho/Mag and Bravo III X diesels (yes). The mercury rep told me (after going through a couple of sets) that the drive would bolt up fine and that the only difference was the gear (I think mine was a 1:50 and the best part was the main shaft was something like 25% wider than the non-diesel). Never had a problem after that. Also, Art Lilly would make me change the drive fluid on a regular basis!
#13
Sonic30ss how is your conversion coming along. Post some photos. And as you have stated, excellent boat that loves 40+mph. I could get bravo 3 XR drives to live for about 50 hrs before the load on the drives would wear the gears to the point of failure. Then ultimately put ARNESON 7m'S on the boat with real big power. Boat was excellent with Arnesons. https://www.youtube.com/watch?v=NmhE9uvbMX4
Just started back working on it, got sidetracked this summer working on our 41 Apache.
Holes are cut in transom,



Laminated coosa (airtex) with epoxy resin super strong
extension boxes mocked up then pulled off and sent to powder coat(black). Built a swim platform extension to prevent someone jumping on props. Got it partially attached need to do some more glass and gel to finish. Props in production....looks like I’ll have it ready for next season.
#16
#18
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Joined: Sep 2018
Posts: 101
Likes: 11
opening up heads to 2.300 is sure path to a few extra ponies,but history has shown cast iron heads tend to crack in seat area after a short time of use particularly in open cooling system,some crack into water jacket some not
#19
next time new heads




