Merc fuel pump that is mounted on sea water pump - PLEASE READ
#1
OSO Moderator

Thread Starter

Last year (July) I replaced my sea water pump. Thus I installed the fuel pump on it as normal. Of course new oil was used.
Yesterday I removed both pumps to replace impellers/pump housing. I took off the fuel pump to change oil.
The oil had fuel in it and the oil looked HORRIBLE. The oil was gray looking!! That oil had only 20 - 25 hours on it.
Anyway, everyone should check / replace the oil for the fuel pump in the seawater pump. Looks like it needs changing more than even motor oil.
Now - is there a pump that can be mounted in the stock location that does NOT leak fuel into the seawater pump oil reservoir?
Yesterday I removed both pumps to replace impellers/pump housing. I took off the fuel pump to change oil.
The oil had fuel in it and the oil looked HORRIBLE. The oil was gray looking!! That oil had only 20 - 25 hours on it.
Anyway, everyone should check / replace the oil for the fuel pump in the seawater pump. Looks like it needs changing more than even motor oil.
Now - is there a pump that can be mounted in the stock location that does NOT leak fuel into the seawater pump oil reservoir?
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BillR
'00 Scarab Sport 302 CC
'02 Cigarette Top Gun TS
'02 PQ 340
'00 PQ 280
'98 Scarab 22
'97 Baja Outlaw 20
'72 Checkmate
'65 Glastron
BillR
'00 Scarab Sport 302 CC
'02 Cigarette Top Gun TS
'02 PQ 340
'00 PQ 280
'98 Scarab 22
'97 Baja Outlaw 20
'72 Checkmate
'65 Glastron
#6

Previous boat did always had a hint of gas smell to teh oil and the oil was thinned. Thinking the pump diaphram was leaking, I replaced it. Didn't change a thing. Just got into the habit of changing the SW pump oil every yr and never had any issues. Just considered that the diaphram does allow enough fuel to seek thru it to cause this condition.
Seems like a common complaint. If the diaphram really was bad, I'd think the oil level would rise till it shows in the puke tube.
Seems like a common complaint. If the diaphram really was bad, I'd think the oil level would rise till it shows in the puke tube.
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J-Bonz (07-27-2022)
#7
Registered


I have had this problem with a customers boat also.
I put new fuel pumps and they still get fuel into the oil.
He just works around the problem by changing the oil when he does the engine.
I would like to know if this really is normal or not.
I put new fuel pumps and they still get fuel into the oil.
He just works around the problem by changing the oil when he does the engine.
I would like to know if this really is normal or not.
The following users liked this post:
J-Bonz (07-27-2022)
#9

There's room under the fill port on the side of the pump where you put the oil in...to drill/tap another hole for a drain port and install a sight plug..(like on a carb fuel bowl) .easier to just look to see if the oils the right color than taking things apart all the time

__________________
-Wally
Money can't buy happiness, but it can buy horsepower. And I've never seen a sad person hauling a$$!
-Wally
Money can't buy happiness, but it can buy horsepower. And I've never seen a sad person hauling a$$!
#10
Registered

I am going to dredge up a old thread but have a question on this. Is the Merc Racing 520 water pump the same style as the 500? I have a friend that has lost water flow to a motor and I am thinking it is probably impeller but have not been able to put my eyes on them to verify. The information in this thread is great guidance and is similar as to what I did with my 502 but I have not really messed with the HP motors..
Thank in advance.
Thank in advance.
Last edited by 283Check; 07-28-2022 at 09:21 AM.