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502 rebuild
I bought a Mark VI 502 to replace my 92 454, looking to build it up to around 600HP. This is my first build so please bare with me on my inexperience. Would like to keep it dependable and fast, best of both worlds! Still trying to figure out stock head cc on 088 rectangle port, what cam to go with and how to figure out cam lift and duration for a motor build. planning on having head work done just don’t know what to have done yet🤔. Looking for a build sheet to work off of and any suggestions or criticism. Will be purchasing new cam, pistons and possibly new heads. Have about 5K to work off of. 509 sounds good but no diffident direction yet. Thanks |
What do you have for exhaust?? Intake manifold?? Carb??? If you need all them, used parts will be around $2500 and new parts would be around $5000
Even if you already have good exhaust, your 5k budget is most likely not going to cut it for a full rebuild. |
Thanks Griff looking at Arizona speed and marine intake if I keep the EFI system and either Dana or Lightning headers my budget wasn’t including headers Will be closer to 8-10 by the time I’m done. Plus still need to upgrade to dual steering stabilizers. It’s only money ! |
IMO don't waist money reworking the 088 heads, put it towards a set of good used or new heads......the Merc 525 EFI cam is a solid piece and will work fine with the stock dog bone lifters in the gen 6 block.
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I made over 600hp on a 548 BBC with 088 heads but they did have some intake and bowl work done to them. Your easiest way to make that HP is with a good set of heads matched to a good cam.
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Any recommendations on witch heads to go with, CC, valving and anything else I’m not thinking of. would like to stay away from anything China made. USA |
There is a nice pair of heads in the swap shop right now.
https://www.offshoreonly.com/forums/...afr-heads.html |
502. Comp cam. EQ heads basically box stock. 8.7:1 compression. Merlin x intake. Quick fuel 850. 565@5800. This was through etops in full marine trim on the dyno. Had I used dyno headers like most it would easily be over 600. Also having sweepers or eickerts would have jumped power by 30+. Very happy with the builds and the boat runs phenomenal. Any questions let me know. Mike |
What are sweepers and eickerts, stock cam? and what CC is stock head on 502. Thanks again for all the help everyone was a rookie a some point |
Originally Posted by 92Cole
(Post 4654798)
Any recommendations on witch heads to go with, CC, valving and anything else I’m not thinking of. would like to stay away from anything China made. USA ���� https://www.profilerperformance.com/...ree-heads.html |
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Originally Posted by 92Cole
(Post 4654857)
What are sweepers and eickerts, stock cam? and what CC is stock head on 502. Thanks again for all the help everyone was a rookie a some point �� Rect port heads are 118-119cc |
Originally Posted by AllDodge
(Post 4654912)
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Originally Posted by mike tkach
(Post 4654951)
rutro,get ready for a cat 5 storm!
If you want to hear someone wax poetic about “cylinder filling” he’s your guy. What you’re actually going to get: afr heads and a crane 741 cam with more aggressive ramps. (Doesn’t seem wise for valvetrain life to me?) |
Thanks for all the help guys ! Going to purchase the Brodix heads and calling Bob at Kinetic. Any suggestions on questions I should be asking with bob. |
I would spend the money on a 540 rotating assembly.After that your 600 hp goal will be easy without port work or a time bomb camshaft. Cubes simplify everything. |
Originally Posted by 92Cole
(Post 4655173)
Thanks for all the help guys ! Going to purchase the Brodix heads and calling Bob at Kinetic. Any suggestions on questions I should be asking with bob. |
wrong thread
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If you use the mpi intake, cut down and blend the runners to match the plenum floor , send tb to tpis and have them take it from 60 mm to 68 mm. Port match the intake. If your going carbed, dont run out and buy a vic jr, buy a edelbrock performer rpm, it will kick the vic jrs ass from 5800 down and for the 40 ft lbs tq and hp the vic jr gives up, the 5 hp you gain at 6000 isnt a good trade off!
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Anyone have any thoughts on Arizona Speeds EFI manifolds. Would like to stick with EFI but I know they are seriously restricted in HP gains. Carbs vs EFI ? |
I would do plenty of research before you start ordering any parts.
There are tons of threads in this section for pretty much what you are doing. Just go back and read through old threads. The ASM intakes are basically the same as 500efi/525efi stuff. You are not going to be able to use any of your current efi stuff except for the ECM which would need custom tuned--on a dyno or in the boat. I don't see how you'd stay close to budget with all new efi stuff. |
Originally Posted by hogie roll
(Post 4654975)
lol I was thinking the same thing. I thought the forum was off his dick. If you want to hear someone wax poetic about “cylinder filling” he’s your guy. What you’re actually going to get: afr heads and a crane 741 cam with more aggressive ramps. (Doesn’t seem wise for valvetrain life to me?) |
Originally Posted by MILD THUNDER
(Post 4655539)
dont forget the scorpion rockers, or those special afr heads that aren't actually setup for marine, and come with pacs entry level valvespring aimed at the weekend 396 chevelle crowd that goes to car shows. :)
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Originally Posted by Craney
(Post 4655544)
Do you think the heads that have the hard anodized are better set up for marine use? they dont come with marine clearances, or a custom tailored spring. if you want a true marine ready head , machined, clearanced, upgraded endurance valve seats, call bob teague . Thats what he sells. |
Thanks for all the help, talked with Bob at kinetics going 509 with AFR 305 heads, carb and Victor jr intake with his cam. Anyone have headers they need gone. Thanks again will updated as I start building |
These are a chunk of change but a solid seller. https://www.offshoreonly.com/forums/...e-headers.html |
Originally Posted by 92Cole
(Post 4656481)
Thanks for all the help, talked with Bob at kinetics going 509 with AFR 305 heads, carb and Victor jr intake with his cam. Anyone have headers they need gone. Thanks again will updated as I start building |
I would have went with dart pro 1 marine heads. At least you get a quality valve seat.
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Originally Posted by Crude Intentions
(Post 4656490)
good luck. Have a good head guy go through the heads before install. Ask what the valve seat material is. Also watch the cam specs. Many of those cams have been high lift low duration which are known to beat the valvetrain up. |
https://www.offshoreonly.com/forums/...e-engines.html
Originally Posted by 92Cole
(Post 4656541)
I thought AFR was a good quality head and Bob Madara was highly recommend thru this site for his cams. What kind of material should I be looking for on valve seats https://www.offshoreonly.com/forums/general-q/334544-off-shelf-cam-options-marine-engines.html |
Thanks MT that was a very good thread to learn off of. Going to talk with Bob about valve train and lift. Should’ve gotten 2 cups of coffee !! |
Afr 305 vs 325
One builder is wanting to go with 305 for the smaller valve size another is telling me run the 325 that the bore is plenty big enough. Only looking for around 625HP. Any thoughts
thanks !! |
With the 305's on my 515 ported to the Victor Jr intake made 586hp, 731 cam profile.
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You won’t make 600+ NA in full marine trim without sweeper style headers. Manifolds and etops just don’t have long enough runners. Even the 525 has sweeper headers to help with its power. Eickert manifolds would be the only manifold capable but they have long runners also. Don’t know which “builders” you’re referring too but talk to mark rinda at Mer performance or eddie young at young performance. Those are 2 quality guys who will lead you in the right direction to make the best power within budget. Remember budget is the most important. Cheap, fast, reliable. Pick 2 |
Lots of good recipes for 509's. Endeavour32 purchased a couple of used ones from tinkerer a few years back that made well over 600 hp. I might be wrong but seems like they made just under 650. (Doubt marine dressed and likely dyno headers). Tinkerer would be able to tell you more than likely. Pretty simple builds with dart pro one 310 heads with Dart intakes worked over and set up by Valako. Holley hp 950 carbs and 741 cams. Boat ran very well. After a season I believe endeavour32 swapped out intakes to Brodix hv2000's and quick fuel 1000 carbs and made some very worthy gains on the water. Reliable builds and made great power. Only thing I may have missed was the 1.8's on the intakes. I'm not certain what they CC'd out at after the heads were ported however I'd imagine around 325. Like I said there are many ways you can achieve your goals but just thought I'd share. Very important to be sure and have your heads set up properly for marine use what ever route you choose to go. |
Those Tinkerer/Endeavor motors had the Eickert/now Diamond Performance exhaust Diamond Performance Parts on them. Every boat that has had these exhausts have been over achievers. :)
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Only over achievers to people who don’t understand how exhaust runners affect NA power and expect more from a Gil, SM or Etop style short runner. |
Here are the specs on my old engines.
509 CI 10:1 compression (I think) Crane 741 cam 1.8/ 1.7 Crane Gold rockers Brodix HPV 2001 intakes Dart Pro 1 310 heads- ported by Jim Valako (320 cc after porting) Dominator AED carbs 1050's Daytona Sensor Ignition with stock thunder bolt distributor Eickert Exhaust This was a he!! of a combo- originally it came with Dart single plane intakes and Holley 950 hp carbs. Moving up to dominators really helped pick up some power. This combo pushed a Formula 292 to 88 mph. That is not a fast hull, and needs around 650 hp a side to hit those speeds. If you are only building one engine, I have a new in the box Daytona ignition I'll make you a deal on. |
Thanks for catching my mistake on the intake and carb combo. For some reason I thought you stayed 4150. You did forget to mention your custom made hatch air ports. That boat starved for air after your engine swaps. Makes ya wonder if most consider after almost doubling NA power. When in doubt crack the hatch. lol :faint2: |
Originally Posted by getrdunn
(Post 4657220)
Thanks for catching my mistake on the intake and carb combo. For some reason I thought you stayed 4150. You did forget to mention your custom made hatch air ports. That boat starved for air after your engine swaps. Makes ya wonder if most consider after almost doubling NA power. When in doubt crack the hatch. lol :faint2: |
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