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Mercruiser 5.7 - PCV system bogs engine

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Old 10-05-2022, 10:50 AM
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You probably have a bad head gasket or rotten cylinder head into the combustion chamber. they rot out right near the compression ring and early signs are what you have. Let it go and the area will eventually leak enough and hydraulic the cylinder/s. i have 40 years experience and its not the crankcase fumes.



Last edited by j272; 10-05-2022 at 11:31 AM. Reason: adding photos
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Old 10-05-2022, 11:34 AM
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photos are of 1988 small block fresh water heads, been sitting outside hence the surface rust.
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Old 10-05-2022, 11:40 AM
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Ok, thanks. I will discuss this with the engine guys here. I will keep you updated!

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Old 10-06-2022, 04:54 AM
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Originally Posted by Ville123
Ok, thanks. I will discuss this with the engine guys here. I will keep you updated!
i see you have aluminum intakes. The heat crossover below the carb, the gasket area corrodes and could leak exhaust gasses into the lifter valley area causing a smog problem also.
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Old 10-06-2022, 09:43 AM
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I know this issue. Fortunately these are almost new and sealed properly. The previous owner had these installed. They are actually non-marine, we coated the water passages with fuel tank sealant compound... remains to be seen if it keeps the corrosion out.

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Old 10-06-2022, 09:44 AM
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Ok, we will pull the engines and do a leak and compression tests, after that decide if we should pull the heads.
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Old 01-10-2023, 07:00 AM
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An update for this thread - one whole cylinder bank was full of oil, it seems that the previous owner had installed piston rings incorrectly, locks were missing and on top of each other so it blew down into the crankshaft.
Also, water jackets are almost rotted through, but not yet. Sin

ce the heads are off, I was wondering is it possible to fix (weld) them.
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Old 09-22-2023, 02:43 PM
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I know this is an old thread - but to conclude the issue if anyone searches something similar.
I rebuilt the engine, probably fixed a lot of soon-to-be problems, got new heads etc. But this problem did not go away. Finally, after months of troubleshooting - it was badly adjusted throttle cable that caused this. The idle was adjusted to the cable moving back and forth when close to idle. When throttling the cable moved more, and all the flex in the linkages accumulated and voila, it died.

Not the carb, not engine internals, not distributor, not the module.

When we pulled the crankshaft breather tube getting the diagnosis, and it started working properly - probably the mechanic who pulled it accidentally touched the throttle cable next to it and that caused it to run again.

So a lot of troubleshooting, but this issue has been solved. It took 4.5k and a year of fixing everything else to finally reach this absurdly simple solution.
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