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(Another) 496 Overheat Puzzle

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Old 05-19-2025 | 10:10 PM
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Any thoughts on some kind of water scoop to install on outdrive to force water in? Shouldn’t be necessary, but I am leaning towards a flow issue also.
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Old 05-19-2025 | 11:46 PM
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Could be a problem with the water tube in the lower unit or a restriction in the lower unit which supplies the water.
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Old 05-20-2025 | 06:25 AM
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All water intake hoses, gaskets and o-rings have been replaced.
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Old 05-21-2025 | 06:15 AM
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Clear hoses in place for intake air leak and head gasket leak bubbles test.


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Old 05-21-2025 | 09:14 AM
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PROBLEM DIAGNOSED!!!
Head gasket leak. I was fooled by a cold engine compression and leak down tests that looked perfect. Clear vinyl hose test should have been my first test, but since leak down is supposed to be confirmatory I jumped straight to that. Good grief. It’s what I least wanted it to be. Now to figure out which head by attempting leak down on warm motor.
Pressure hose from raw pump on left, water out from block and heads on right.
Pressure hose from raw pump on left, water out from block and heads on right.
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Old 05-21-2025 | 05:03 PM
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Well, doesn't really matter which head, you're going to replace both gaskets, right??
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Old 05-22-2025 | 07:16 AM
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Originally Posted by DrFeelgood
Well, doesn't really matter which head, you're going to replace both gaskets, right??
Exactly, if one is bad the other is not far behind.
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Old 05-22-2025 | 07:53 AM
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Yeah I decided the same thing and ordered both sides. This engine was rebuilt less than 100 hours ago, but about 8 years. Guess I should get out more.
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Old 05-22-2025 | 08:04 AM
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Ran compression and leak down with engine warm. Not sure I would have landed on head gaskets without the bubble test.

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Old 05-22-2025 | 09:11 AM
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Wow - what a saga. Glad you found it Bro!
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