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Bravo Three stripdown and re-paint

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Bravo Three stripdown and re-paint

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Old 05-31-2026 | 04:51 PM
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Default Bravo Three stripdown and re-paint

Hey everyone,

New here and I'm trying to send a PM to buy a part. Instead of spamming an old post I thought I'd share a few pics of my project. Bought a new to me 2004 Doral Intrigue. Salt water had started to take it's toll on the finish, and one of the skegs had some damage from galvanic corrosion.
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Old 05-31-2026 | 04:57 PM
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Default Dirty ol' drive


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Old 05-31-2026 | 04:59 PM
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Default Galvanic corrosion on the skeg


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Old 05-31-2026 | 05:00 PM
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Default Tig weld repair




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Old 05-31-2026 | 05:02 PM
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Default Sandblasted drives


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Old 05-31-2026 | 05:12 PM
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Default C-IC 33 Aero (Alumiprep)

Drawing from my background in aircraft maintenance, I prepared the aluminum drives for paint using the same techniques recommended by aircraft manufacturers. Alumiprep is a phosphoric acid-based cleaner. It's used to remove the oxidation layer on aluminum. Only difference is I diluted the Alumiprep with water as the drives are cast. Come to find out, the Mercury Bravo Three shop manual recommends the exact same process. I only stumbled on that info afterwards while browsing the manual.
Alumiprep treatment
Alumiprep treatment
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Old 05-31-2026 | 05:17 PM
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Default Alodine

Immediately after the Alumiprep treatment, I applied Alodine to provide a good conversion coating to promote paint adhesion.


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Old 05-31-2026 | 05:19 PM
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Default Interprotect 2000e

I then sprayed 5 coats of Interproject epoxy primer



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Old 05-31-2026 | 05:23 PM
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Default AWLGrip

Then finished it off with 3 coats of AWLGrip AWLCraft 3000.


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Old 05-31-2026 | 05:24 PM
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Default

Pretty happy with the results. We'll see how well it holds up.
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