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Catastrophic Engine failure. 454 gen 6

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Old 07-26-2021 | 08:09 AM
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Dave, that really sucks. Looks like you're on top of it and should be back together quickly.

That's pretty much a stock engine. When it goes back together, use the factory GM single-chain timing set and measure for proper pushrod length to make up for deck changes (probably fine with factory push rods too). The non-adjustable valvetrain is perfectly fine on that engine, but if you need a conversion set, I've got a Comp set that I bought for mine a while back - basically brand new.

Piston-valve-clearance needs to be measured during timing events. Running up to TDC and checking doesn't give the whole story. Rolling it over on the stand, did it ever feel tight?

I'm guessing something went very wrong with the Summit timing set.

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Old 07-26-2021 | 08:10 AM
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Originally Posted by Unlimited jd
How did you measure piston to valve clearance? By the questions you’re asking I’m pretty sure you did it wrong.
I put clay on top of the piston, torque the head down, assemble the valve train for that cylinder, rotate the crank 2 revolutions, pull the head off, measure the compressed thickness of the clay.
so unless you checked it with one set of pushrods and rockers, then ran the engine with different parts you’re piston to valve clearance didn’t change
That's one way and common, but not the only way. My way was right for actual PTV clearance, but it doesn't take into account the rockers and pushrods.

Originally Posted by speicher lane
Even more basic question, was the block milled and/or the heads decked and the actual measurements of clearance not accounted for as the components were "stock"?

Just throwing that out there as the pics are showing more than one piston contact.
I didn't have the block decked or the heads milled. I had a lot of PTD clearance. I should have been able to zero deck it if I wanted to.

Last edited by HawkX66; 07-26-2021 at 08:24 AM.
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Old 07-26-2021 | 08:15 AM
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Originally Posted by TomZ
Dave, that really sucks. Looks like you're on top of it and should be back together quickly.

That's pretty much a stock engine. When it goes back together, use the factory GM single-chain timing set and measure for proper pushrod length to make up for deck changes (probably fine with factory push rods too). The non-adjustable valvetrain is perfectly fine on that engine, but if you need a conversion set, I've got a Comp set that I bought for mine a while back - basically brand new.

Piston-valve-clearance needs to be measured during timing events. Running up to TDC and checking doesn't give the whole story. Rolling it over on the stand, did it ever feel tight?

I'm guessing something went very wrong with the Summit timing set.
Thanks Tom. Yes, non adjustable should have been fine, but... I agree about the timing chain. That's the only real unknown right now. It would explain all the problems I had with degreeing the cam.
Definitely should have checked PTV with timing events, but shouldn't have had to with all stock parts. I made assumptions I shouldn't have with that.

Last edited by HawkX66; 07-26-2021 at 08:18 AM.
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Old 07-26-2021 | 08:23 AM
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Originally Posted by SB
My thoughts too
I doubt it was the lifters that were loud. I think it was the valves touching the pistons.
Also, there would have been evidence of oil starvation and there isn't. Guides are perfect and even the broken valve doesn't have any signs of an oil issue. I'm talking about the shaft left in the guide.

Last edited by HawkX66; 07-26-2021 at 08:30 AM.
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Old 07-26-2021 | 08:30 AM
  #35  
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Originally Posted by HawkX66
The heads are stock L29 heads on an L29 block. The only change from stock was the mag cam which wasn't enough of a difference to do much of anything and a Summit timing set. Valves, rockers etc were stock.
The timing set was setup at zero and installed correctly, but I'm wondering if there was a problem with it. I couldn't degree the cam correctly for the life of me. I didn't have a cam card so I just went with it because it was a stock cam. Never had that problem before and I should have stopped right there I'm sure.
The valve train noise was the intake lifters just barely kissing the pistons for sure. I checked my notes and I had plenty of ptv clearance. Intake .102" Exhaust .168".
Oh….,,,,,okay….,,(bright light over my melon) I remember TomZ asking in a thread about the person sho bought his Bbc mag cam having issues degreeing it, or something like that.

You where the one. Now I get it.

Okay, so refresh us. When you where degreeing in the cam what issues where you having ?
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Old 07-26-2021 | 08:50 AM
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Originally Posted by SB
Oh….,,,,,okay….,,(bright light over my melon) I remember TomZ asking in a thread about the person sho bought his Bbc mag cam having issues degreeing it, or something like that.

You where the one. Now I get it.

Okay, so refresh us. When you where degreeing in the cam what issues where you having ?
Yessah. That was me. It should have been a very simple and basic degreeing of the cam and the numbers were all over the place. I really think this is looking more and more like a timing set issue.
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Old 07-26-2021 | 08:59 AM
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If i remember the mag cam, it has 115lsa (115.5 ?) and should be installed at like 111icl and 119ecl
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Old 07-26-2021 | 09:00 AM
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the non adjustable valvetrain will only work with the stock cam ,any cam with a different base circle diameter wont work.i suspect this is the cause for the failure.
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Old 07-26-2021 | 09:40 AM
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Originally Posted by HawkX66
That's one way and common, but not the only way. My way was right for actual PTV clearance, but it doesn't take into account the rockers and pushrods.


I didn't have the block decked or the heads milled. I had a lot of PTD clearance. I should have been able to zero deck it if I wanted to.
not accounting for your pushrods, rockers, or cam timing is essentially useless. Had you measured while taking these into account you would’ve caught this failure before it happened. But good luck
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Old 07-26-2021 | 09:50 AM
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Never heard of doing it without mocking it up and using clay. How else can you measure it ?
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