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Catastrophic Engine failure. 454 gen 6

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Old 07-26-2021 | 10:26 AM
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How much preload was on the lifters? If too much and the lifters pump up?
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Old 07-26-2021 | 11:47 AM
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Originally Posted by SB
Never heard of doing it without mocking it up and using clay. How else can you measure it ?
Yes, that's the best way for sure. I didn't do it that way because it was all stock parts except for the timing set. I should have. What I measured was purely PTV clearance. Top dead center of the piston stroke, how much clearance did I have to the piston.

Originally Posted by Unlimited jd
not accounting for your pushrods, rockers, or cam timing is essentially useless. Had you measured while taking these into account you would’ve caught this failure before it happened. But good luck
I'm not disagreeing with you...
Also, fwiw, I spun the engine over probably 40 times degreeing the cam. It was nice and smooth. Nothing was touching until the valves pumped up probably.

Last edited by HawkX66; 07-26-2021 at 11:54 AM.
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Old 07-26-2021 | 02:25 PM
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That cam is so small in terms of lift that the only way it could have made contact was with it being grossly advanced. When you get it back together, put the stock GM timing chain and gear on there and install straight up. The GM timing set is less than $100 and comes with the retaining plate and screws. I’ve used these without any issues in a number of MK-IV and Gen V-VI builds. They just plain work. I wouldn’t even worry about degreeing it (it’s stock as stock can be and came out of my running 502 MPI). And throw that Summit pos in the garbage.

Also, noticed that you mentioned having cleaned up rods and pistons and reinstalled. You really should have them resized especially now that you had a major failure. I’d also check all the intake valves for straightness. I’m sure they all got tweaked.
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Old 07-26-2021 | 07:01 PM
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Originally Posted by TomZ
That cam is so small in terms of lift that the only way it could have made contact was with it being grossly advanced. When you get it back together, put the stock GM timing chain and gear on there and install straight up. The GM timing set is less than $100 and comes with the retaining plate and screws. I’ve used these without any issues in a number of MK-IV and Gen V-VI builds. They just plain work. I wouldn’t even worry about degreeing it (it’s stock as stock can be and came out of my running 502 MPI). And throw that Summit pos in the garbage.

Also, noticed that you mentioned having cleaned up rods and pistons and reinstalled. You really should have them resized especially now that you had a major failure. I’d also check all the intake valves for straightness. I’m sure they all got tweaked.
I'll be pulling it apart completely, so I'll check all the valves rods etc for straightness. I've only pulled a head and one rod and piston so far. My guess is that the parts from that cylinder are the only ones damaged. If it was a solid lifter motor I'd be more worried.
Before I pull it apart I'm going to know what happened. I want to know for sure what went wrong so I don't let it happen again. I won't be able to get back to it until next week though.
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Old 07-27-2021 | 01:09 AM
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There are not several ways to check PTV clearance. There is only ONE way, although you do have several choices as to which compressible media you use.

The ONLY way to check PTV clearance is to mock up the motor with at least ONE piston and rod installed, the cam and timing set installed (at whatever position you plan to run it), something COMPRESSIBLE on top of the piston (I make a "snake" out of clay and run it across the center of each valve relief), the head and gasket (old head gasket is fine if it is the same compressed thickness as what you're reassembling with) torqued down, the lifters and pushrods installed, rockers installed - light springs or single springs are fine, especially if your hydraulic lifters are not bled.

Turn the engine over slowly for at least 2 full rotations.
Pull the head.
Use the depth probe on your dial/vernier calipers to find the thinnest clay for each valve. Also examine the clay around the notches to make sure the valve reliefs on the piston are giving enough clearance radially as well.

There is no such thing as measuring PTV clearance at TDC. I mean, you can measure that, but it is a totally meaningless number. Minimum PTV events will NEVER occur at TDC. Never ever.
So, learn 3 things from this..
1) before the motor goes into a vehicle, and really, before the intake and valve covers go on, prime the oiling system with a drill operated priming tool where the distributor goes. Make sure a gauge is hooked up so you can see the oil pressure. Prime until you see oil oozing everywhere its supposed to ooze, and make sure it isn't oozing anywhere it isn't supposed to ooze. Have a buddy turn the motor over with a breaker bar slowly while you prime - must do on any motor that has timed oiling..
2) always - always - always degree your cam. Pay somebody to let you watch how it's done, and never button up a domestic US engine without checking the ICL. Just don't do it.
3) plastigage is better than inaccurate measuring with precision equipment. I've honestly never heard a guy tell me he checked his bearing clearances with bore gages and micrometers who couldn't tell me off the top of his head exactly what his max and min clearances were, as well as how far out of round his main caps were. It doesn't appear that bearing clearances were the cause of any if this tragedy, but since you're back into the bottom end now, you need to check for any scuffing of the mains and rod bearings. Obviously, one rod journal will at least need polished.

Any time you need guidance on how to perform a necessary measurement or procedure, let us step you thru it.
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Old 07-29-2021 | 08:51 PM
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Originally Posted by HawkX66
The timing set was setup at zero and installed correctly, but I'm wondering if there was a problem with it. I couldn't degree the cam correctly for the life of me.
Should have stopped right there and figured out why

Is it one of the three keyway timing sets ? I have seen way too many of them installed incorrectly over the years. Almost always cause the intake valves to hit. Post a picture of the crank sprocket on the crank when you get it back.

Personally I have never used anything but the single roller "motorcycle" chain and simply have not had a problem even with cams up in the .625 lift range.
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Old 08-04-2021 | 08:32 AM
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Welp... That answers that. Thanks for all the suggestions. In the end it was just a bonehead that installed the bottom sprocket wrong. I just got back to it last night and figured it out. Too many cervezas while installing it I guess.




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Old 08-04-2021 | 08:37 AM
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Glad you figured it out At least you know what happened. Right keyway but wrong dot. Personally I wish they would stop making those things. Yours is probably at least the tenth time I have seen it happen over the years.
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Old 08-04-2021 | 08:59 AM
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Hang on. Are you saying you lined up 0/keyway with the dot on the cam sprocket? The keyway should always point to approximately the 1 o’clock position.

Don’t assemble engines while drinking.

**edit: keyway at 1 o’clock if installing straight up.

Last edited by TomZ; 08-04-2021 at 10:27 AM.
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Old 08-04-2021 | 10:12 AM
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Originally Posted by BillK
Glad you figured it out At least you know what happened. Right keyway but wrong dot. Personally I wish they would stop making those things. Yours is probably at least the tenth time I have seen it happen over the years.
Originally Posted by TomZ
Hang on. Are you saying you lined up 0/keyway with the dot on the cam sprocket? The keyway should always point to approximately the 1 o’clock position.

Don’t assemble engines while drinking.
Absolutely dumb mistake. Alcohol is my only excuse lol Led me to drag two long block L29 gen 6 454s back from ME to VA on the cheap at least. Found them on market place while we were in NH.
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