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Anti-freeze leaking from 496

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Old 10-23-2006 | 09:12 PM
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Default Re: Anti-freeze leaking from 496

No
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Old 10-23-2006 | 09:34 PM
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Default Re: Anti-freeze leaking from 496

Is it much to change them or should I probably just wait till spring to do it since the boat is already winterized?
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Old 10-24-2006 | 01:55 PM
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Default Re: Anti-freeze leaking from 496

Originally Posted by nofed
I did'nt contact the dealer. I just went onto the Mercury Marine web site and checked out the closed cooling section on the 496. It was pretty easy to change the seals. All you do is loosen the 2 clamps that hold the heat exchanger to the crossover and pry it up VERY carefully. It should just pop up off the seals without taking any of the hoses loose. It takes a little patience to get the seals out and in , but all in all it was pretty simple.
The 2 clamps that hold the heat exchanger to the crossover are adjustable then. Are they hose clamp type or something else?
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Old 10-24-2006 | 04:39 PM
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Default Re: Anti-freeze leaking from 496

hose clamp. it's cake. just do it.
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Old 10-24-2006 | 06:34 PM
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Default Re: Anti-freeze leaking from 496

Originally Posted by Rippem
hose clamp. it's cake. just do it.
How much coolant do you loose when you pop it off and did you take off the intake hose to the exchanger and the out let lines to the manifold?
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Old 10-24-2006 | 06:38 PM
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Default Re: Anti-freeze leaking from 496

I did mine in the spring and it was leaked down (over the winter) to the level the seals are at.

can't remember what it took to fill it back up to the cold line on the tank 1-1.5 gals I think. No biggie, it's cheap enough.

I think I only unhooked the raw water hoses. You don't have to lift it very far.
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Old 08-07-2007 | 07:29 AM
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Ok how about this I was checking my oil in my 496 ho and antifreeze starting gushing out. The seal between the heat exchanger and cross over split. I actually superglued together to make it home the next day. No big deal right things happen... I installed the new seal on both sides while I had it up. That day a hour and a half of running my engine shuts down??? Same seal split again, this time I had a spare and antifreeze so I had to do a repair in the Gulf of Mexico.. Now thats a little much I have a call to dealer to see if 525 or 600 hp engines might have better part.
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Old 04-03-2008 | 05:27 PM
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I may have missed so but i'll ask. Anyone have the P/N for the upgraded seals? Mine leaked down over winter also.
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Old 03-01-2011 | 05:43 PM
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I think this just happened to me my tank is empty scared to death i winterized it good im hoping its the seal part numbers anyone?? its on a 02 496 ho
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Old 03-01-2011 | 08:25 PM
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Should be #26-865066
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