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Scooter 04-11-2013 12:16 PM

:Score-101010:

mmb 04-11-2013 02:20 PM


Originally Posted by vette131 (Post 3903505)
Great job!! The three most expensive words in boating "Might As Well"!!!!

lol that is why I put the wife in charge of the budget.... Otherwise I would spend money for the next two years and never go boating :lolhit:

Scooter 04-11-2013 04:42 PM

Budget is a good thing, money goes so dam quick for some reason.

mmb 04-11-2013 04:47 PM


Originally Posted by Scooter (Post 3903710)
Budget is a good thing, money goes so dam quick for some reason.

Yeah it sure does... We have had to trim the budget a lot and move a few things we wanted to do till next winter...

Had a few unexpected surprises, a few dollars spent doing the same thing twice etc. etc.

Right now we are just focused on what it needs to go boating only!!

Scooter 04-11-2013 10:40 PM

I cannot even count how many times I had too pay twice for a better outcome. Was just not happy with the results, like buying a decking board cutting it and needing to get other just to gain the 1/16 of a inch back that you cut off, to fill the cap better to make a better result. At times it can be hard not to just hammer it out and get it done. For some reason those money trees are hard to find. Keep up the great work and keeping us posted, a great read and info for all.

mmb 04-18-2013 11:20 PM

We should have the engines back from Joe at Fast Forward here in a few days!! The new spray bar has turned into quite the project lol

Joe's CNC guy made some cosmetic changes to the first one and it did not fit the block right... CNC guy is cutting a new one now as he is back on Joe's page. :angry-smiley-038: Good news is once the first one is done Joe will have the CNC program saved and will be able to make them in no time!!

The new completion date is going to have to be pushed from May 1 to around May 15th now. But as long as it is running be the end of June I can still make the Saint Clair Run!! The 4th of July party in our local mud puddle is a must too!!

frickstyle 04-19-2013 06:42 AM

Wait, St. clair? I thought you were in FLA? If you're going to be up this way, I would love to check out your boat. It would help me a little to see what you did.

mmb 04-19-2013 07:36 AM


Originally Posted by frickstyle (Post 3908661)
Wait, St. clair? I thought you were in FLA? If you're going to be up this way, I would love to check out your boat. It would help me a little to see what you did.

Yeah we have family in Michigan...

I'm trying to make that run!

Scooter 04-19-2013 10:41 PM

Jobbie Nooner! Long pull up from Fl, but should be worth the drive. Hope to run into you down there. keep up the posts very good thread. Thanks!

jaysflatdeck 04-20-2013 09:07 AM

I'll be at jobbie nooner I cant wait its a great party

mmb 04-21-2013 12:55 PM


Originally Posted by Scooter (Post 3909258)
Jobbie Nooner! Long pull up from Fl, but should be worth the drive. Hope to run into you down there. keep up the posts very good thread. Thanks!

We will be rafted up with the Saint Clair Run group!! As long as we make it.....

mmb 04-21-2013 12:57 PM


Originally Posted by jaysflatdeck (Post 3909398)
I'll be at jobbie nooner I cant wait its a great party

Will you have your Flatdeck there? Would love to check it out!

Scooter 04-21-2013 05:15 PM


Originally Posted by mmb (Post 3909997)
We will be rafted up with the Saint Clair Run group!! As long as we make it.....

Hope all goes as planned, so you and the family do make it. We all should know if you are going to make it, by just following this thread.

mmb 04-22-2013 06:07 PM

Ok! Spray Bars are done!! Joe at Fast Forward Performance just finished machining the blocks for them. Now all we have to do is run the oil feed line. If you look at the pictures you can see the -3 fitting in the block where we will pick up an external oil supply to feed the bars!!


Damn that is sexual!!
http://i1123.photobucket.com/albums/...ps47a0153c.jpg


Another!
http://i1123.photobucket.com/albums/...ps5494cb50.jpg

Flamingo 42 04-22-2013 09:35 PM

Nice :drool1:

Scooter 04-23-2013 02:23 AM

Those turned out great.

mmb 04-28-2013 08:03 PM

I have everything back from Fast Forward!! Joe actually brought everything out to my house last week, I have just been really busy with work. I will start assembling the engine here shortly!!

Some of the parts Joe got for me below!!



Custom Diamond Pistons
http://i1123.photobucket.com/albums/...psb82d9890.jpg




http://i1123.photobucket.com/albums/...psbcef112e.jpg




http://i1123.photobucket.com/albums/...pseb619d82.jpg




20.6cc Inverted Dome Pistons!!
http://i1123.photobucket.com/albums/...ps1e1aed45.jpg




Accumulator Groove. Help stop ring flutter!
http://i1123.photobucket.com/albums/...ps04eb07c8.jpg




Double Pin Oilers! These pistons use Heavy Duty Spirol Locks (One lock the size of two normal locks) And we have .205 wall Pins!!
http://i1123.photobucket.com/albums/...ps8ab4e028.jpg

mmb 04-28-2013 08:07 PM

Gaskets!!

http://i1123.photobucket.com/albums/...ps3e7c4c3d.jpg




http://i1123.photobucket.com/albums/...ps1a494bef.jpg




http://i1123.photobucket.com/albums/...psf84d70a3.jpg




http://i1123.photobucket.com/albums/...psf742b912.jpg

mmb 04-28-2013 08:12 PM

Crane Wide Body Gold Rockers! 1.7 Ratio

http://i1123.photobucket.com/albums/...ps138acd38.jpg




http://i1123.photobucket.com/albums/...ps3d9861bb.jpg




http://i1123.photobucket.com/albums/...ps078a95e4.jpg




Clay Smith 6 Valve 140gph Marine Fuel Pumps!!
http://i1123.photobucket.com/albums/...ps29050c84.jpg




New Quick Fuel Regulators. 1 for each carb.
http://i1123.photobucket.com/albums/...ps61868753.jpg

Scooter 04-28-2013 08:12 PM

Getting close, should be a outstanding engine.

mmb 04-28-2013 08:32 PM

Joe installed all of the bearings and measured all the clearances for me with his dial bore gauge.... All I have to do is give the blocks one more final wash and start assembling! I might check my $100 bore gauge to see how accurate it is to Joe's $1,200 Bore gauge :lolhit:



Rod Clearance
http://i1123.photobucket.com/albums/...psa307806d.jpg




Main Bearing Clearance
http://i1123.photobucket.com/albums/...ps15cb7a53.jpg





We did everything to these blocks! Line Hone and trued up all the main caps + Tighten the main cap registers, Square decked the blocks so the piston are all the same exact height in the block, Bored them to 4.530 with torque plates (Bores were held to two ten thousands of an inch!! .0002!!), Checked Lifter Bore Clearance, Taped all the bolt holes... etc etc!!


http://i1123.photobucket.com/albums/...ps561745a7.jpg

mmb 04-29-2013 08:30 PM

Few more pics of the blocks...


All wrapped up on the cart when Joe dropped them off
http://i1123.photobucket.com/albums/...ps8339f440.jpg




On the stands... Try to get them final cleaned tomorrow
http://i1123.photobucket.com/albums/...ps96ef2971.jpg



http://i1123.photobucket.com/albums/...ps801b5fcb.jpg




Here is how Joe machined the blocks for the spray bar stands!
http://i1123.photobucket.com/albums/...ps01437e14.jpg

4g63 steve 05-02-2013 08:00 PM

Awesome work. Where in Central Florida are you located? Im in Winter Haven and love it, you dont see too many Cigs around here much.

mmb 05-02-2013 09:47 PM

Checked my bore gauge against Joe's... Came up with the same bearing clearances!!



Mic the crank journal
http://i1123.photobucket.com/albums/...ps1cb67d7a.jpg




Zero the bore gauge in the Mic. This sets the bore gauge to the same size as your crank journal
http://i1123.photobucket.com/albums/...ps37d2c586.jpg




http://i1123.photobucket.com/albums/...ps42a9546e.jpg




Insert the bore gauge in the bearing your checking
http://i1123.photobucket.com/albums/...ps563d078b.jpg




Same measurement Joe had!! .0035
http://i1123.photobucket.com/albums/...ps7b05b8bc.jpg

mmb 05-02-2013 09:52 PM

Washed the blocks one last time, blew them dry with air and got them ready for paint.



Painted Blocks
http://i1123.photobucket.com/albums/...ps70af0592.jpg




Put the freeze plugs, galley plugs in and started assembling the short blocks.
http://i1123.photobucket.com/albums/...psfd9d5609.jpg




Crankshaft Endplay
http://i1123.photobucket.com/albums/...ps649208c7.jpg

Scooter 05-03-2013 08:57 PM

A lot of work but should be well worth it. Like how the lesser priced gauge is just as accurate as the 1200.00 dollar one.

mmb 05-04-2013 10:45 AM


Originally Posted by Scooter (Post 3918533)
A lot of work but should be well worth it. Like how the lesser priced gauge is just as accurate as the 1200.00 dollar one.

Thanks Looking forward to having it done soon!! Yes it was nice to have the luxury of checking my gauges against some high dollar equipment!!

mmb 05-05-2013 07:48 AM

Short blocks are going together smoothly! Should have some pictures in a few days.

I have decided to dyno the engines. We are behind schedule and it will help get us back on track instead of taking time to tune the boat in the water.

ncstark72 05-05-2013 04:01 PM

Great looking job .. will follow your project too.

Scooter 05-05-2013 05:24 PM

:ernaehrung004: good idea!

Originally Posted by mmb (Post 3919262)
Short blocks are going together smoothly! Should have some pictures in a few days.

I have decided to dyno the engines. We are behind schedule and it will help get us back on track instead of taking time to tune the boat in the water.


greg bakker 05-05-2013 07:50 PM

Great Job I'm thinking a dyno video is in the future ????

mmb 05-06-2013 08:35 AM


Originally Posted by greg bakker (Post 3919586)
Great Job I'm thinking a dyno video is in the future ????

Yes I will have dyno videos!!

mmb 05-10-2013 12:17 AM

Both Short blocks are together!! Joe is going to come out this weekend and measure pushrods and degree the cams!!


Mounting the Pistons on the Rods
http://i1123.photobucket.com/albums/...ps770deeab.jpg




Loosening the rod bolts in the rod vice
http://i1123.photobucket.com/albums/...psabc918cd.jpg




All the pistons installed on the rods (Put them back in the bags till I was ready to install them in the block)
http://i1123.photobucket.com/albums/...pscce46a23.jpg

mmb 05-10-2013 12:29 AM

Setting the Ring Gaps
http://i1123.photobucket.com/albums/...ps761c18ed.jpg




All rings gaped to their cylinder
http://i1123.photobucket.com/albums/...ps0d95069b.jpg




Installing the rings on the pistons
http://i1123.photobucket.com/albums/...psbd463400.jpg




Oil Rail Support
http://i1123.photobucket.com/albums/...ps97711882.jpg




All the Rings Installed
http://i1123.photobucket.com/albums/...ps684e047b.jpg




Dropping the piston into the bore!
http://i1123.photobucket.com/albums/...psc687647b.jpg




Installing the rest of the pistons
http://i1123.photobucket.com/albums/...ps427a9f01.jpg




Torqued all the rod bolts!
http://i1123.photobucket.com/albums/...ps7c316e74.jpg




Both 540ci Short Blocks ready to go!!
http://i1123.photobucket.com/albums/...ps1981e933.jpg

Scooter 05-10-2013 08:00 PM

Thanks for the update!

cheech 05-10-2013 09:43 PM

You should be 548 with the 4.530 bore, shouldn't ya?

mmb 05-10-2013 11:57 PM


Originally Posted by cheech (Post 3923179)
You should be 548 with the 4.530 bore, shouldn't ya?

Yes you are correct it is a 548 now!!

mmb 05-11-2013 12:11 AM

Joe from Fast Forward came out tonight. We checked everything below on both engines!

Joe Degreed both cams

Checked piston to valve clearance with a dial indicator. (Had a mile of clearance!!)

Checked Valve radial clearance (Again had a mile of clearance!)

Measured Pushrods. Both engines use the same length pushrods but never the less we measured both engines!

Checked camshaft position with the lifters

Checked Camshaft endplay

& Thanks again for all your help with these engines Joe!!



Action Pics (Cam Specs we needed were in the book!)
http://i1123.photobucket.com/albums/...psd7b1c1bb.jpg




http://i1123.photobucket.com/albums/...psaa7f50d7.jpg




Mr. Fast Forward himself!! Measuring Pushrods!
http://i1123.photobucket.com/albums/...ps53e273af.jpg




http://i1123.photobucket.com/albums/...ps4c788cc0.jpg

Pokher Ace 05-11-2013 10:36 AM

WOW shows how rewarding being maticulous can be! Great job your doing

mmb 05-13-2013 02:16 PM

Joe scheduled my dyno time in 2 weeks! I have some work to do now!! :lolhit:

I will try to post picture updates over the next few weeks. I will definitely post everything when the dyno is finished!!


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